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Thermal Dynamics 1Torch SL60 Hand Torch - User Manual

Thermal Dynamics 1Torch SL60 Hand Torch
86 pages
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100
100%
Duty
Cycle
PIP
H/F
LV
Start
Max
Input
125PSI
Op Pres
60-75
PSI
Max
Flow
400 scfh
60
PLASMA CUTTING TORCH
Rev. AB Date: June 20, 2012 Manual # 0-2962
Operating Features:
Instruction Manual
SL60
SL100
Model SL60, SL100 Hand
Torch
Model SL100 Machine Torch

Table of Contents

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Thermal Dynamics 1Torch SL60 Hand Torch Specifications

General IconGeneral
TypeHand Torch
ModelSL60
Compatible ProcessPlasma Cutting
Cooling MethodAir-Cooled
Amperage60 A
GasAir
Compatible WithThermal Dynamics Plasma Cutters

Summary

Plasma Cutting Torch Models

Model SL60 and SL100 Overview

Introduces the SL60 and SL100 plasma cutting torches and their key features.

Introduction and Company Information

Company Welcome and Values

Appreciates customer business and highlights company background and values.

Manual Information and Warnings

Manual Details and Copyright

Provides manual details, copyright, and critical warnings for safe operation.

General Information and Safety

Notes, Cautions, and Warnings

Defines and explains notes, cautions, and warnings used throughout the manual.

Important Safety Precautions

Details hazards from gases, fumes, electric shock, fire, noise, and arc rays.

Referenced Standards and Publications

Declaration of Conformity and Specifications

Warranty Statement

Torch Introduction and Specifications

Scope and General Description

Details the manual's scope and provides a general description of the plasma torch.

Torch Configurations and Leads

Specifies torch models, lengths, and configurations available.

Torch Ratings and Gas Requirements

Torch Ratings and Cooling

Details torch ratings, cooling types, and current specifications.

Gas Requirements and Hazards

Covers gas requirements, direct contact hazards, and power supply compatibility.

Plasma Arc Operation and Accessories

Optional Accessories

Lists optional accessories to adapt or enhance system performance.

Plasma Gas Flow

Explains the fundamental process of plasma gas flow within the torch.

Plasma Arc Principles

Installation Procedures

Initial Setup and Unpacking

Covers site selection, unpacking, and initial torch setup procedures.

Torch Setup

Details setting up both hand and machine torch assemblies.

Connecting the Torch Leads

Hand System Connections

Instructions for connecting hand torches with ATC and O2B connectors.

Torch and Adapter Connections

Mechanized Torch Connections (ATC)

Mechanized Torch Connections (O2 B)

Remote Pendant Control Connection

Automated Torch Connections (ATC)

Gas Connection and Filtering

Plasma Torch Operation

Getting Started Checklist

Guides users through initial setup steps before operating the torch.

Power and Gas Setup

Details power on procedures, gas flow, and pressure settings.

Torch Parts and Cut Quality

Torch Parts Selection

Explains how to select and change torch parts for different operations.

Cut Quality Factors

Discusses setup and parameters affecting plasma cutting quality.

Cut Quality Details and General Cutting

Cut Quality Characteristics

Describes bevel angle, edge rounding, dross, kerf width, and spatter.

General Cutting Information

Provides general guidance and safety tips for plasma cutting.

Hand Torch Operation

Standoff Cutting Method

Details the procedure for standoff cutting with a hand torch.

Hand Torch Cutting Techniques

Shield Cup for Straight Cuts

Explains using a shield cup with a straight edge for manual cuts.

Drag Cutting Method

Details the drag cutting technique for hand torches.

Hand Torch Piercing Method

Machine Torch Operation

Machine Torch Setup and Travel Speed

Covers alignment, cutting setup, and travel speed for machine torches.

Machine Torch Piercing and Gouging

Recommended Cutting Speeds

Provides recommendations for cutting speeds based on various factors.

Gouging Parameters

Outlines parameters for performing plasma arc gouging.

Gouging Techniques and Details

Service and Maintenance

General Torch Maintenance

Outlines routine maintenance procedures for the plasma torch, including cleaning.

Torch Maintenance and Troubleshooting

O-Ring Lubrication

Explains the importance and procedure for lubricating O-rings on ATC connectors.

Common Operating Faults

Identifies common issues and their potential causes.

Consumable Parts Inspection and Replacement

Troubleshooting Guide

Torch Pilot Activation Issues

Troubleshooting steps for when the torch fails to activate the pilot arc.

Troubleshooting: Output and Gas Flow

No Cutting Output

Troubleshooting steps for when there is no cutting output from the torch.

Gas Flow and Cut Quality Issues

Troubleshooting for gas flow problems and inadequate cutting performance.

Parts Lists and Ordering

Parts List Breakdown

Explains the structure and organization of the parts lists in the manual.

Ordering Information

Provides instructions on how to order replacement parts.

Hand Torch Replacement Parts

Machine Torch Replacement Parts (Unshielded)

Shielded Machine Torch Leads Assemblies

Hand Torch Consumables and Kits

Hand Torch Consumables

Details consumable parts for hand torches, categorized by application.

Hand Torch Spare Parts Kits

Lists available spare parts kits for hand torches.

Machine Torch Consumables and Kits

Machine Torch Consumables

Details consumable parts for machine torches, categorized by application.

Machine Torch Spare Parts Kits

Lists available spare parts kits for machine torches.

Automated Torch Consumables and Kits

Automated Torch Consumables

Details consumable parts for automated torches.

Automated Torch Spare Parts Kits

Lists available spare parts kits for automated torches.

Complete Assembly Replacements

Options & Accessories

Patent Information

System Data and Appendices

Operation Sequence Diagram

Provides a block diagram illustrating the system's sequence of operation.

General Application Notes

Hand vs. Machine Cutting Speeds

Compares hand cutting speeds with machine cutting speeds and their effects.

CutMaster 50;51 System Data (Hand Torch)

CutMaster 50;51 Cutting Speed Charts

CutMaster 50;51 System Data (Machine Torch)

CutMaster 50;51 Machine Torch Speed Charts

CutMaster 75;81 System Data (Hand Torch)

CutMaster 75;81 Hand Torch Speed Charts

CutMaster 75;81 System Data (Machine Torch)

CutMaster 75;81 Machine Torch Speed Charts

CutMaster 100;101 System Data (Hand;Machine Torch)

CutMaster 100;101 Speed Charts

CutMaster 151 System Data (Hand;Machine Torch)

CutMaster 151 Speed Charts

PakMaster 50 XL Plus Data (Hand Torch)

PakMaster 50 XL Plus Hand Torch Speed Charts

PakMaster 50 XL Plus Data (Machine Torch)

PakMaster 50 XL Plus Machine Torch Speed Charts

PakMaster 75 XL Plus Data (Hand Torch)

PakMaster 75 XL Plus Hand Torch Speed Charts

PakMaster 75 XL Plus Data (Machine Torch)

PakMaster 75 XL Plus Machine Torch Speed Charts

PakMaster 100 XL Plus Data (Machine Torch)

PakMaster 100 XL Plus Machine Torch Speed Charts

Hand Torch Wiring Diagrams

Mechanized Torch Wiring Diagrams

Automated Torch Wiring Diagrams

ATC Adapter Pinout Diagrams

Corporate Headquarters Information

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