Thermal Solutions Boiler Control TSBC - User Manual

TSBC Instruction Manual Page 1 of 48 102059-01R3-3/20
Thermal Solutions
Boiler Control™
(TSBC™)
Instruction Manual
Contents
Introduction
Quick Reference 2
Overview 4
Product Features
Boiler Sequence 6
Single Boiler Control Mode 9
Multiple Boiler Control Mode 10
EMS Boiler Control Mode 11
Manual Boiler Control Mode 14
Auxiliary Device 15
Front Panel
Features 16
Display Mode 17
Menu Navigation 18
Setpoints Menu 19
Installation
Terminal Layout 20
External Connections 21
Communication 23
Peer-To-Peer Network 25
RS485 Modbus Network 26
Setup & Tuning
Boiler Configuration Menu 28
System Configuration Menu 29
Setup Menu 30
Manual Mode 35
Trouble Shooting
Alarm Messages 36
Diagnostics Menu 38
Sensor Temperature vs. Resistance 41
Security Menu 42
Specifications
General 43
Component Description & Repair Part Numbers 44
Appendix
A. Parameter Summary 45
B. Customer Parameter Worksheet 47
Application
The Thermal Solutions Boiler Control™ (TSBC™) has
been designed for commercial hot water boiler
applications.
Intent
This instruction manual includes detailed functional,
installation and setup information. The intended users
are application engineers, I&O manual and brochure
writers, development and specifying engineers and
installing contractors.
Material from this instruction manual is intended to be
inserted into individual boiler operation manuals,
supervisor instruction manuals, brochures and
promotional and training materials.
IMPORTANT: THESE INSTRUCTIONS SHOULD BE
USED IN CONJUNCTION WITH THE
APPROPRIATE BOILER OR WATER HEATER
INSTALLATION MANUAL.
TSBC™ Front Panel
(Showing Power & Alarm LEDs,
2 Line 16 Character Message Display
and 4 Pushbuttons)

Thermal Solutions Boiler Control TSBC Specifications

General

Brand	Thermal Solutions
Model	Boiler Control TSBC
Category	Controller
Language	English

Summary

Introduction

Product Features

Boiler Sequence States

Describes the pre-sequence and start/stop sequence states for boiler operation and control.

Single Boiler Control Mode

Multiple Boiler Control Mode

Energy Management System (EMS) Boiler Control

Manual Boiler Control Mode

Details manual operation and lost sensor blind modes for direct user control of boiler functions.

Front Panel

Setpoint Menu Parameters

Lists and describes setpoints like Operational, On/Off points, High Temp Stop, DHWP, and WWSD.

Installation

Terminal Layout Guide

External Connections

Communication Network Setup

Peer-To-Peer Network Configuration

RS485 Modbus Network

Configuration & Tuning

Boiler Configuration Menu

Adjusts boiler operating behavior, including display units, pump settings, mixing valve, and fuel limit.

System Configuration Menu

Configures system-wide settings like DHWP, remote control modes, system pump, and alarm messages.

Setup Menu Parameters

Covers parameters like WWSD, Lead/Lag triggers, delays, PID settings, and outdoor reset curves.

Manual Mode Menu

Trouble Shooting

Alarm Messages

Lists and explains common alarm messages, their causes, and recommended actions for troubleshooting.

Diagnostic Menu

Provides access to fault history, BIT history, system status, discrete inputs/outputs, and analog values.

Security Menu and Access Levels