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Thermo Pride OH6FA072D48B User Manual

Thermo Pride OH6FA072D48B
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MO-437
ECN 5142-MA 100625 Made IN USA
OIL FIRED FURNACE
INSTALLATION AND OPERATION MANUAL
WITH USERS INFORMATION SECTION
MODEL:
OH6FA072D48B OH6FA072DV4B OH8FA119D60B OH8FA119DV5B
OH6FA072D48R OH6FA072DV4R OH8FA119D60R OH8FA119DV5R
OH6FA072D48N OH6FA072DV4N
OH6FX072DV4R
c WARNING: IF THE INFORMATION IN THESE INSTRUCTIONS IS NOT FOLLOWED EXACTLY, A
FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY, OR
LOSS OF LIFE.
DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND LIQUIDS IN THE
VICINITY OF THIS OR ANY OTHER APPLIANCE.
c WARNING: IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE, OR
MAINTENANCE CAN CAUSE INJURY OR PROPERTY DAMAGE. REFER TO THIS MANUAL. FOR
ASSISTANCE OR ADDITIONAL INFORMATION CONSULT A QUALIFIED INSTALLER, OR SERVICE
AGENCY.
PLEASE READ THESE INSTRUCTIONS PRIOR TO INSTALLATION, INITIAL FIRING, AND BEFORE
PERFORMING ANY SERVICE OR MAINTENANCE. THESE INSTRUCTIONS MUST BE LEFT WITH
THE USER AND SHOULD BE RETAINED FOR FUTURE REFERENCE BY QUALIFIED SERVICE
PERSONNEL.
THERMO PRODUCTS, LLC.
PO BOX 217
NORTH JUDSON, IN 46366
PHONE: (574) 896-2133
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Thermo Pride OH6FA072D48B Specifications

General IconGeneral
BrandThermo Pride
ModelOH6FA072D48B
CategoryFurnace
LanguageEnglish

Summary

Oil Furnace Model Nomenclature

Model Number Digit

Explains the digits and their meaning in the furnace model number.

Model Number Examples

Provides example model numbers for illustration.

Safety Section

General Safety Warnings and Cautions

Important warnings regarding furnace operation, maintenance, and safety.

Specific Operational Safety Warnings

Warnings about annual service, reinstallation, hazardous voltage, and fan blades.

General Instructions Before Installation

Installer Responsibilities to User

Installer must inform user on operation, hazards, and warnings.

Codes and Clearances

Considerations for unit size, location, and material definitions.

Combustion and Ventilation Air Requirements

Ensuring adequate air for combustion and ventilation.

Chimney Requirements

Chimney Connection and Size

Connecting to an adequate chimney and proper sizing.

Preventing Chimney Condensation

Measures to prevent condensation in the chimney to avoid corrosion.

Proper Chimney Height and Termination

Guidelines for chimney height and termination points.

Vent Connector Pipe to Chimney Connection

Proper connection of the vent connector pipe to the chimney.

Flue Pipe Clearances and Venting

Flue Pipe Clearances and Protection

Clearances required for flue pipes passing through combustible materials.

Venting Options and Requirements

Information on sidewall venting and flue elbow rotation.

Airflow Requirements and Duct Sizing

Duct System Installation Standards

Duct system must be sized and installed by qualified personnel.

Calculating Airflow Requirements (Heating & Cooling)

Formulas for determining CFM requirements for heating and cooling.

Duct Sizing Methods and Considerations

Methods for sizing ductwork based on velocity and pressure drop.

External Air Filter Mounting

Instructions for mounting the air filter externally to the furnace.

Limit Position and Location

Safety Controls Warning

Warning against relocating or replacing safety controls.

Limit Control Installation

Requirement to install the limit control during unit installation.

Burner Installation and Specifications

Burner Installation Procedures

Steps for installing the burner, including retainer usage.

Burner Specifications and Applications

Details on Beckett and Riello burner models and their applications.

Oil Nozzle Capacity and Riello Burner Details

Information on nozzle capacity and Riello 2-stage burner specifications.

Oil Tank and Piping Installation

Codes and Material Recommendations

Adherence to codes and recommendations for pipe/fittings.

Shutoff Valve and Piping Connections

Installation of shutoff valve, unions, and sealant.

Tubing Installation Guidelines

Recommendations for using copper tubing and avoiding kinks.

Oil Filter Installation and Maintenance

Recommendation and maintenance for the oil filter assembly.

Electrical Wiring and Controls

Grounding and Wiring Compliance

Appliance must be grounded per codes; all wiring must conform.

Pre-Start Electrical Checks

Checking electrical connections, wiring diagrams, and sizes.

Thermostat Anticipator Setting

Setting the thermostat anticipator for proper heating control.

Blower Motor Speed Set-ups

Heating Speed Set-ups for OH6FA072DV4

Tables for selecting heating speed based on BTUH and static pressure.

Heating Speed Set-ups for OH8FA119DV5

Tables for selecting heating speed based on BTUH and static pressure.

2-Stage Heating Speed Set-ups for OH6FX072DV4

Tables for 2-stage heating air flow and temperature rise.

Cooling Speed Set-ups for OH6F*072DV4

Tables for selecting cooling speed based on tonnage and airflow.

Cooling Speed Set-ups for OH8FA119DV5

Tables for selecting cooling speed based on tonnage and airflow.

Blower Speed Set-up for PSC Motor

Data for setting blower speed based on static pressure and temperature rise.

Blower Controller Information

Terminal Definitions and Field Wiring

Definitions of control terminals and field wiring connections.

Controller Inputs and Outputs

Descriptions of controller inputs (thermostat, limit) and outputs (blower, burner).

Operating Modes

Descriptions of standby, fan, cooling, dehumidification, and heat modes.

Startup Procedures

Initial Heating System Startup

Steps for initial startup, including safety warnings and oil line purging.

Burner Combustion Adjustment

Procedures for adjusting burner combustion for efficiency and safety.

Heat Input Rate Adjustment

Adjusting heat input rate via pump pressure or nozzle replacement.

Supply Air Temperature Rise Setting

Setting and verifying the supply air temperature rise.

Checkout Procedure

Final checks of controls and operation before placing system into service.

User Information Section

Oil Supply and Combustion Air

Guidelines for oil supply, valve operation, and combustion air.

Inspection Areas and General Cautions

Areas to inspect and general cautions for user safety.

Starting the Burner and Filter Maintenance

Steps for starting the burner and filter cleaning/location procedures.

Installer's Instructions to User

Homeowner Information Delivery

Installer must inform homeowner about manual, controls, and operation.

Maintenance Recommendations and Consequences

Encourage annual inspection and warn of warranty voiding.

Dealer Maintenance

Safety During Servicing and Inspection

Safety precautions for qualified contractors during service.

General Inspection Procedures

Inspection of vent terminal, burner, combustion chamber, and oil filter.

Heat Exchanger Cleaning Instructions

Detailed steps for qualified personnel to clean the heat exchanger.

Operational and Electrical System Checks

Checks for blower operation, electrical system, and controls.

Filter Replacement and Extended Shutdown

Procedure for filter replacement and steps for extended shutdown.

Troubleshooting

Troubleshooting Personnel and Preparation

Troubleshooting is for trained personnel; familiarize with procedures first.

Diagnostic Features and Cad Cell Check

Using control module LEDs and checking the cad cell for diagnostics.

Troubleshooting Flow Charts

Flow charts to help identify and resolve operational issues.

Combustion and Efficiency Testing Form

Customer and System Information

Fields for customer name, address, and heating system details.

Combustion Test Parameters

Parameters to be tested for combustion and efficiency.

Appendix A: Replacement Parts

Replacement Parts for OH6FA072D**

List and diagrams of replacement parts for OH6FA072D series furnaces.

Replacement Parts for OH8FA119D**

List and diagrams of replacement parts for OH8FA119D series furnaces.

Appendix B: Wiring Diagrams

Wiring Diagrams for OH6FA072D48 PSC

Wiring diagrams including ladder and schematic for OH6FA072D48 PSC.

Wiring Diagrams for OH6FA072DV4 ECM

Wiring diagrams including ladder and schematic for OH6FA072DV4 ECM.

Wiring Diagram for OH6FX072DV4 ECM 2-Stage

Wiring diagrams for OH6FX072DV4 ECM 2-Stage furnace.

Limited Warranty Information

Warranty Coverage Details

Coverage for parts (10 years) and heat exchanger (lifetime).

Warranty Conditions and Registration

Conditions required for warranty coverage, including registration.

Warranty Voiding Conditions

Actions that will void the warranty, such as non-compliance.

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