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TOHATSU 5 User Manual

TOHATSU 5
79 pages
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Table of Contents

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TOHATSU 5 Specifications

General IconGeneral
Engine Type2-Stroke
Cylinders1
Starting SystemManual
Ignition SystemCDI
Fuel Mix Ratio50:1
Horsepower5 HP
Displacement102 cc
Control TypeTiller
Shaft Length15 in (381 mm), 20 in (508 mm)
Gear ShiftForward, Neutral

Summary

Chapter 1: Outboard Motor Specifications

Chapter 2: Service Data and Tools

Service Data and Maintenance Standards

Standard values and check items for engine-related parts crucial for maintenance.

Tightening Torque Specifications

Table specifying correct tightening torques for various bolts and nuts used in assembly.

Chapter 3: Inspection and Maintenance Procedures

Troubleshooting Common Engine Issues

Guide to diagnosing and resolving common engine problems based on symptoms and possible causes.

Chapter 4: Power Unit Servicing

General Service Guidelines and Safety

Essential general guidelines, safety precautions, and important notes for servicing the engine.

Engine Parts Inspection and Measurement

Detailed instructions for inspecting and measuring engine parts using various measurement tools.

Chapter 5: Lower Unit Maintenance

Gear Case Disassembly and Component Removal

Step-by-step guide for disassembling the gear case, including propeller and water pump removal.

Gear Case Reassembly Procedures

Detailed instructions for reassembling the gear case, clutch, bevel gears, and related parts.

Chapter 7: Carburetor and Fuel Pump Service

Carburetor Inspection and Adjustment

Procedures for inspecting, adjusting, and assembling the carburetor for optimal performance.

Chapter 9: Post-Assembly Test Run and Checks

Post-Test Tightening and Engine Break-in

Procedures for additional tightening after test run and the engine break-in period.

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