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TOHATSU 8 User Manual

TOHATSU 8
59 pages
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TOHATSU 8 Specifications

General IconGeneral
Cylinders2
Fuel SystemCarburetor
Gear Ratio2.08:1
Horsepower8 HP
Fuel Tank12 L
StartingManual
Fuel TypeGasoline
Gear ShiftForward-Neutral
Shaft Length15 in

Summary

Your Tohatsu Outboard Motor

Owner Registration and Identification

Explains how to register your outboard motor for warranty purposes and identify ownership.

Pre-Delivery Check

Details essential checks to be performed by the dealer before the outboard motor is delivered to the customer.

Limited Warranty Coverage

Outlines the terms and conditions of the limited warranty, including what is covered and what is excluded.

Serial Number Recording

Safety Notices and Definitions

Understanding Safety Labels

Explains the meaning of DANGER, WARNING, CAUTION, and Note labels used throughout the manual for safety information.

Emergency Stop Switch Operation

Operator's Safety Responsibilities

Servicing, Parts, and Lubricants

General Maintenance Importance

Authorized Service Shop Recommendation

1. Specifications

2. Names of Parts

3. Installation

Mounting the Engine on Boat

Step-by-step instructions and considerations for securely mounting the outboard motor onto the boat's transom.

Installing Remote Control Devices

Details the installation process for remote control cables and the control box, connecting them to the engine.

Wiring Harness Connections

Explains how to connect the wiring harness and cord assembly from the remote control box to the engine's electrical system.

Installing the Battery

Provides instructions for safely installing the battery, including warnings about hydrogen gas and correct terminal connections.

4. Pre-Operating Preparations

Gasoline and Engine Oil Requirements

Specifies the type of gasoline and engine oil to use, including octane ratings and API classifications.

Engine Oil Viscosity Selection

A chart showing recommended engine oil viscosity grades based on atmospheric temperature for optimal performance.

Break-In Procedure and Period

Details the recommended 10-hour break-in procedure for new engines to ensure longevity and proper seating of parts.

Engine Oil Warning Lamp Function

Explains the function of the oil warning lamp and the precautions to take when it indicates low oil pressure.

ESG Over-Revolution Prevention System

Describes the ESG device that prevents engine over-revolution and potential causes of its activation.

5. Engine Operation

Starting the Engine Safely

Step-by-step guide on how to safely start the outboard motor, including emergency stop hook usage.

Engine Starting Procedures (MF/EF)

Specific instructions for starting the MF and EF type outboard motors using the starter handle and choke.

Engine Starting Procedures (EF/EP)

Specific instructions for starting the EF and EP type outboard motors using the starter button or key and choke.

Troubleshooting: Recoil Starter Failure

Provides guidance on what to do if the recoil starter mechanism fails to operate correctly.

Recoil Starter Removal and Manual Start

Details the steps for removing the recoil starter assembly and operating it with a rope for manual starting.

Troubleshooting: Choke Solenoid Failure (EP)

Instructions for manually operating the choke plate on EP type models if the choke solenoid fails.

Warming Up the Engine Correctly

Explains the importance of warming up the engine and the correct idling speeds after warming.

Forward and Reverse Operation (MF/EF)

Instructions on how to shift into forward and reverse gears using the shift lever on MF and EF type models.

Forward and Reverse Operation (EP)

Instructions on how to shift into forward and reverse gears using the control lever on EP type models.

Stopping the Engine Procedures

Guides on how to properly shut down the engine for both MF/EF and EP type models.

Adjusting Trim Angle for Performance

Explains how to adjust the trim angle for optimal hull performance and water surface interaction.

Tilting the Motor Up and Down

Instructions on how to safely tilt the outboard motor up for storage or transport and how to lower it.

Shallow Water Operation Guidelines

Procedures for operating the outboard motor in shallow water conditions to avoid damage.

6. Motor Removal, Carrying, and Storage

Removing the Motor from Boat

Steps for disconnecting fuel, controls, and battery before removing the motor.

Proper Carrying Methods

Guidelines on the correct orientation and method for carrying the outboard motor.

Motor Storage Recommendations

Recommendations for storing the outboard motor, including vertical positioning and tiller handle orientation.

7. Trailering the Boat

8. Adjustments and Settings

Steering Friction Adjustment

How to adjust the steering friction using the steering adjust bolt for preferred handling.

Throttle Grip Tension Adjustment

Adjusting the turning force of the throttle grip using the throttle adjust screw.

Reverse Lock Engagement

Explains how to engage or disengage the reverse lock for the shift lever.

Remote Control Lever Load Adjustment

Adjusting the friction or load on the remote control lever for smoother operation.

Trim Tab Adjustment for Steering Correction

How to adjust the trim tab to correct boat veering and improve straight-line tracking.

9. Inspection and Maintenance

Daily Inspection Checklist

A list of checks to perform before and after each use to ensure proper function and safety.

Maintaining Engine Oil Level

Procedures for checking and replenishing the engine oil to the correct level for lubrication and engine health.

Motor Washing Procedures

Instructions for flushing the motor with fresh water after use in saltwater or polluted water.

Replacing the Propeller

Step-by-step guide on how to safely remove and install the propeller, including greasing the shaft.

Replacing Spark Plugs

How to identify, remove, and replace spark plugs for optimal engine performance.

Replacing the Sacrificial Anode

Explains the function of the anode and when it needs to be replaced to prevent corrosion.

Periodic Inspection Schedule

A detailed schedule of maintenance tasks to be performed at various hour or time intervals.

Changing Engine Oil Procedure

Detailed procedure for draining old engine oil and refilling with new oil according to temperature and capacity recommendations.

Cleaning Fuel Filters and Tank

Instructions for cleaning or replacing fuel filters and cleaning the fuel tank to ensure proper fuel delivery.

Changing Gear Oil Procedure

Procedures for draining and refilling the gear oil in the lower unit for lubrication and protection.

Off-Season Storage Preparation

Steps to prepare the outboard motor for long-term storage, including engine, battery, and starter motor care.

Pre-Season Operational Check

Checks to perform before starting the engine after a period of storage, including battery status.

Motor Submerged in Water Emergency

Emergency measures to take if the outboard motor becomes submerged in water.

Cold Weather Operation Precautions

Advice on preventing damage from freezing temperatures when mooring the boat.

Checking After Striking Underwater Object

What to check and ask the dealer after the outboard has struck an underwater object.

10. Troubleshooting Guide

11. Tool Kit and Spare Parts

12. Optional Accessories

13. Propeller Selection Guide

14. Wiring Diagrams

MF Type Wiring Diagram

Shows the electrical connections for the MF type model, including magneto, CD unit, and switches.

EF Type Wiring Diagram

Illustrates the electrical connections specific to the EF type model, including the main switch assembly.

EP Type Wiring Diagram

Displays the electrical wiring for the EP type model, including choke solenoid and neutral switch circuits.

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