2
All Rights Reserved
Printed in the USA
W 2005 by The Toro Company
8111 Lyndale Avenue South
Bloomington, MN 55420-1196
The engine exhaust from this product contains
chemicals known to the State of California to cause
cancer, birth defects, or other reproductive harm.
Warning
Important The engine in this product is not equipped
with a spark arrester muffler. It is a violation of California
Public Resource Code Section 4442 to use or operate this
engine on any forest-covered, brush-covered, or
grass-covered land as defined in CPRC 4126. Other states
or federal areas may have similar laws.
This spark ignition system complies with Canadian
ICES-002.
Ce système d’allumage par étincelle de véhicule est
conforme à la norme NMB-002 du Canada.
The enclosed Engine Owner’s Manual is supplied for
information regarding The U.S. Environmental
Protection Agency (EPA) and the California Emission
Control Regulation of emission systems, maintenance
and warranty.
Keep this engine Owner’s Manual with your unit.
Should this engine Owner’s Manual become damaged
or illegible, replace immediately. Replacements may be
ordered through the engine manufacturer.
Contents
Page
Contents 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Introduction 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safety 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Before Operating 3. . . . . . . . . . . . . . . . . . . . . . . . . .
While Operating 3. . . . . . . . . . . . . . . . . . . . . . . . . . .
Maintenance 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Sound Pressure Level 4. . . . . . . . . . . . . . . . . . . . . . .
Sound Power Level 5. . . . . . . . . . . . . . . . . . . . . . . .
Vibration Level 5. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safety and Instruction Decals 5. . . . . . . . . . . . . . . . .
Specifications 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
General Specifications 8. . . . . . . . . . . . . . . . . . . . .
Measurements 8. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Optional Equipment 9. . . . . . . . . . . . . . . . . . . . . . . .
Setup 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Loose Parts 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installing the Wheels 10. . . . . . . . . . . . . . . . . . . . . . .
Installing the Steering Wheel 10. . . . . . . . . . . . . . . . .
Removing The Battery 10. . . . . . . . . . . . . . . . . . . . . .
Activating and Charging the Battery 11. . . . . . . . . . .
Installing the Battery 11. . . . . . . . . . . . . . . . . . . . . . .
Installing the Decals 11. . . . . . . . . . . . . . . . . . . . . . . .
Before Operating 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Checking the Crankcase Oil 12. . . . . . . . . . . . . . . . . .
Filling the Fuel Tank 12. . . . . . . . . . . . . . . . . . . . . . .
Checking the Hydraulic System 13. . . . . . . . . . . . . . .
Checking the Tire Pressure 14. . . . . . . . . . . . . . . . . .
Operation 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Using the Controls 14. . . . . . . . . . . . . . . . . . . . . . . . .
Fuel Shutoff Valve 16. . . . . . . . . . . . . . . . . . . . . . . . .
Starting and Stopping the Engine 16. . . . . . . . . . . . . .
Checking the Interlock System Operation 17. . . . . . .
Towing the Machine 17. . . . . . . . . . . . . . . . . . . . . . . .
Break-In Period 17. . . . . . . . . . . . . . . . . . . . . . . . . . .
Operating Characteristics 17. . . . . . . . . . . . . . . . . . . .
Inspecting and Cleaning the Machine 17. . . . . . . . . .
Maintenance 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Recommended Maintenance Schedule 18. . . . . . . . .
Daily Maintenance Checklist 19. . . . . . . . . . . . . . . . .
Lubricating the Machine 20. . . . . . . . . . . . . . . . . . . .
Changing the Engine Oil and Filter 20. . . . . . . . . . . .
Servicing the Engine Air Cleaner 21. . . . . . . . . . . . .
General Air Cleaner Maintenance 21. . . . . . . . . . . . .
Servicing the Remote Air Cleaner 21. . . . . . . . . . . . .
Adjusting the Throttle Control 22. . . . . . . . . . . . . . . .
Adjusting the Choke Control 22. . . . . . . . . . . . . . . . .
Replacing the Spark Plugs 22. . . . . . . . . . . . . . . . . . .
Cleaning the Cylinder Head Fins 23. . . . . . . . . . . . . .
Changing the Hydraulic System Oil and Filter 23. . .
Checking the Hydraulic Lines and Hoses 24. . . . . . .
Charging the Hydraulic System 24. . . . . . . . . . . . . . .
Adjusting the Steering Chain 25. . . . . . . . . . . . . . . . .
Replacing the Fuel Filter 25. . . . . . . . . . . . . . . . . . . .
Adjusting the Traction Drive for Neutral 25. . . . . . . .
Adjusting the Traction Interlock Switch 26. . . . . . . .
Adjusting the Pedal for Forward 26. . . . . . . . . . . . . .
Adjusting Steering Wheel Tilt Lever 26. . . . . . . . . . .
Adjusting the Parking Brake 27. . . . . . . . . . . . . . . . .
Adjusting Lift Lever 27. . . . . . . . . . . . . . . . . . . . . . . .
Storing the Battery 28. . . . . . . . . . . . . . . . . . . . . . . . .
Caring for the Battery 28. . . . . . . . . . . . . . . . . . . . . .
Electrical Schematic 29. . . . . . . . . . . . . . . . . . . . . . . .
Hydraulic Schematic 30. . . . . . . . . . . . . . . . . . . . . . .
The Toro General Commercial Products Warranty 32. . .