4-10 WPM Drive Systems Manual
THREE SPEED TRANSMISSION
Intermediate Shaft Assembly
Note: Before assembling, coat the intermediate
shaft with No. 2 lithium-based grease. Apply a
light bead of lithium-based grease to fl ange.
1. Slip an intermediate shaft bushing onto the left end
of the intermediate shaft, fl anged end fi rst (Fig. 128).
Fig 128 MVC-000
Fig 129 3428-0196
For assembly, reverse the removal process.
Torque the belt guide fasteners to 130 in-lbs. (15 Nm)
(Fig. 129).
2. Slide the intermediate shaft gears onto the
intermediate shaft in this order:
a. 25 tooth gear
b. 20 tooth gear
c. 15 tooth gear/bevel gear
3. Slide 2 spacer washers onto the intermediate
shaft next to the bevel gear and follow with an
intermediate shaft bushing, fl anged side fi rst.
4. Drop the intermediate shaft into the gearcase,
making sure that all gears engage properly.
5. Fill the gear case with 6 oz. (177cc) of No. 2 lithium-
based grease, then install the cover with the six
fl anged head self-tapping capscrews.
6. Secure the input pulley nut.
A. Bushings C. Spacers
B. Gears
Installation
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