2
All Rights Reserved
Printed in the USA
W 2006, 2009 by The Toro Company
8111 Lyndale Avenue South
Bloomington, MN 55420-1196
Contents
Page
Introduction 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safety 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Before Operating 3. . . . . . . . . . . . . . . . . . . . . . . . . .
While Operating 3. . . . . . . . . . . . . . . . . . . . . . . . . . .
Maintenance 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Sound Pressure Level 4. . . . . . . . . . . . . . . . . . . . . . .
Sound Power Level 4. . . . . . . . . . . . . . . . . . . . . . . .
Vibration Level 4. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safety and Instruction Decals 4. . . . . . . . . . . . . . . . .
Specifications 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
General Specifications 5. . . . . . . . . . . . . . . . . . . . .
Optional Equipment 5. . . . . . . . . . . . . . . . . . . . . . . .
Setup 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Remove Front Cutting Unit and Lift Arms 7. . . . . .
Mount Brush Assembly 9. . . . . . . . . . . . . . . . . . . . .
Adjust Counterbalance
(Groundsmaster 4100–D only) 11. . . . . . . . . . . . . .
Adjust Lift Pressure
(Groundsmaster 4000–D only) 11. . . . . . . . . . . . . .
Adjust Drop Speed 12. . . . . . . . . . . . . . . . . . . . . . . . .
Check Chain Tension 12. . . . . . . . . . . . . . . . . . . . . . .
Check Castor Wheel Tire Pressure 12. . . . . . . . . . . . .
Operation 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Operation 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Operating Tips 13. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Adjust Brush Down Pressure 13. . . . . . . . . . . . . . . . .
Ground Speed 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Switch Operation 13. . . . . . . . . . . . . . . . . . . . . . . . . .
Maintenance 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Greasing the Brush 14. . . . . . . . . . . . . . . . . . . . . . . . .
Adjusting Chain Tension 15. . . . . . . . . . . . . . . . . . . .
Changing Brush Elements 15. . . . . . . . . . . . . . . . . . .
Servicing Bumper Bushings 16. . . . . . . . . . . . . . . . . .
Servicing Castor Wheel And Bearing 16. . . . . . . . . .
Hydraulic Schematic 17. . . . . . . . . . . . . . . . . . . . . . .
Electrical Schematic 18. . . . . . . . . . . . . . . . . . . . . . . .
The Toro General Commercial Products Warranty 20. . .
Introduction
Read this manual carefully to learn how to operate and
maintain your product properly. The information in this
manual can help you and others avoid injury and product
damage. Although Toro designs and produces safe
products, you are responsible for operating the product
properly and safely.
Whenever you need service, genuine Toro parts, or
additional information, contact an Authorized Service
Dealer or Toro Customer Service and have the model and
serial numbers of your product ready. The two numbers are
stamped on a plate which is located on the brush housing.
Write the product model and serial numbers in the space
below:
Model No.
Serial No.
This manual identifies potential hazards and has special
safety messages that help you and others avoid personal
injury and even death. Danger, Warning, and Caution are
signal words used to identify the level of hazard. However,
regardless of the hazard, be extremely careful.
Danger signals an extreme hazard that will cause serious
injury or death if you do not follow the recommended
precautions.
Warning signals a hazard that may cause serious injury or
death if you do not follow the recommended precautions.
Caution signals a hazard that may cause minor or moderate
injury if you do not follow the recommended precautions.
This manual uses two other words to highlight information.
Important calls attention to special mechanical
information and Note: emphasizes general information
worthy of special attention.
Safety
Hazard control and accident prevention are dependent
upon the awareness, concern, and proper training of the
personnel involved in the operation, transport,
maintenance, and storage of the machine. Improper use
or maintenance of the machine can result in injury or
death. To reduce the potential for injury or death,
comply with the following safety instructions.