Groundsmaster 4000--D/4010--DPage 3 -- 16Kubota Diesel Engine
7. Install fan motor and fan assembly (Fig. 15).
A. Carefullypositionfanmotor,fanandmotorbrack-
et assembly to radiator.
B. Secure fan motor bracket to radiator with six (6)
cap screws and flange nuts.
C. Remove caps and plugs placed in hoses and fit-
tings during removal to prevent contamination.
D. Connect hydraulic hoses to cooling fan motor
(see Hydraulic Hose and Tube Installation in the
GeneralInformationsectionofChapter4--Hydraulic
System).
8. Positionupperradiatorshroudandcoolantreservoir
withbrackettotheradiator.Secureshroudandreservoir
bracket to the radiator and lower radiator bracket with
removedfasteners(seeRadiatorInstallationinthissec-
tion).Makesurethatclearancebetweenshroudandfan
is at least 0.180” (4.6 mm) at all points.
9. Connectthrottlecabletoinjectorpump(Figs.13and
14):
A. Secure throttle cable swivel to speed control le-
ver with lock nut.
B. Place throttle cable under cable clamp.
C. Adjust throttle cable position in cable clamp so
that engine governor lever contacts the high speed
stop bolt at the same time that the throttle lever con-
tacts the end of the slot in the control console.
D. Tighten cable clamp to secure throttle cable.
10.Connect fuel line to the injection pump (Fig. 13).
11.Installtransportcylinderassemblytoengineadapter
plate (Fig. 16). Make sure that cylinder spacer is posi-
tioned between transport cylinder and engine mount.
12.On Groundsmaster 4010--D machines:
A. Position windshield washer reservoir to bracket
onengine (Fig. 17).Securew ith r emoved fasteners.
B. Install air conditioning compressor to brackets
(see Air Conditioning Compressor Installation in the
ServiceandRepairssectionofChapter9 -- Operator
Cab).Makesurethatdrivebeltisproperlytensioned.
C. Connect coolant hose to fitting on engine water
flange.
13.Connect wires and/or electrical connections to the
following electrical components:
A. The temperature sender and alternator (Fig 11).
B. The glow plug (Fig. 12).
C. The engine run solenoid.
D. Battery,frameandwireharnessgroundtotheen-
gine block.
E. The starter and low oil pressure switch (near
starter).
F. The air conditioning compressor (Groundsmas-
ter 4010--D machines).
14.Installaircleanerassemblytotheengine(seeAirFil-
ter System Installation in this section).
15.Installexhaustsystemtomachine(seeExhaustSys-
tem Installation in this section).
16.Connectcoolanthosestotheradiator.Makesurera-
diator drain is shut. Fill radiator and reservoir with cool-
ant.
17.Check position of wires, fuel lines, hydraulic hoses
andcables for proper clearance w ith rotating,hightem-
perature and moving components.
18.Install batterytomachine(see Battery Service inthe
Service and Repairs section of Chapter 5 -- Electrical
System). Make sure to connect positive battery cable
first and then negative battery cable. Secure battery to
machine with strap and cover.
19.Check and adjust engine oil as needed.
20.Check and adjust hydraulic oil as needed.
21.Bleed fuel system.
22.Start engine and operate hydraulic controls to prop-
erlyfillhydraulicsystem(seeChargeHydraulicSystem
in the Service and Repairs section of Chapter 4 -- Hy-
draulic System).
23.Close and secure hood.
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