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GreensPro 1240
Toro GreensPro 1240 Service Manual
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Form
No.
1421
1SL
Rev
A
GreensPro
™
1240/1260
Models
44912/44913
©
2018—The
T
oro®
Company
81
1
1
L
yndale
A
venue
South
Bloomington,
MN
55420
Original
Instructions
(EN)
Contact
us
at
www
.T
oro.com.
All
Rights
Reserved
2
Table of Contents
Table of Contents
7
Chapter 1 :Safety
10
Safety Instructions
10
Safety and Instructional Decals
13
Table of Contents
15
Chapter 2 :Specificationsandmaintenance
16
Specifications
16
Overall Dimensions
16
Engine
16
Hydraulic
17
Chassis
17
Torque Specifications
18
Calculating the Torque Values When Using a Drive-Adapter Wrench
19
Identifying the Fastener
20
Standard Torque for Dry, Zinc Plated, and Steel Fasteners (Inch Series)
21
Standard Torque for Dry, Zinc Plated, and Steel Fasteners (Metric Fasteners)
22
Other Torque Specifications
23
Conversion Factors
23
Shop Supplies
24
Special Tools
26
Chapter 3: Troubleshooting
32
GEARS - the Systematic Approach to Defining, Diagnosing and Solving Problems
32
Starting and Operating Problems (Machine Serial Number above 31500000)
33
General Hydraulic System Problems (Greenspro 1260)
35
Traction Circuit Problems (Greenspro 1260)
36
General Information/Service and Repairs
39
Chapter 4 :Engine
40
General Information
40
Operator's Manual
40
Engine Owner's Manual
40
Engine Service Manual
41
Engine Identification
41
Fuel Evaporative Control System
42
Service and Repairs
43
Engine
43
Table of Contents
47
Default Chapter
48
General Information
48
Transmission/Hydraulic Pump Service and Repair Manuals
48
Drive Train Operation
49
Chapter 5: Hydraulic System
53
Hydraulic System Components
53
Hydraulic Hoses
57
Installing the Hydraulic Hoses and Tubes
58
Installing the Hydraulic Fittings
60
Hydraulic Schematic (Greenspro 1260)
63
Hydraulic Flow Diagrams
64
Greenspro 1260 Traction Circuit
64
Testing the Hydraulic System
66
Testing the Traction Circuit - Hydraulic Pump Charge Pressure Test (Greenspro 1260)
68
Testing the Traction Circuit - Hydraulic Pump Flow and Relief Pressure Test (Greenspro 1260)
71
Adjustments
75
Adjusting the Control Pedal Return to Neutral Mechanism
75
Service and Repairs
81
General Precautions for Removing and Installing the Hydraulic System Components
81
Checking the Hydraulic Lines and Hoses
83
Flushing the Hydraulic System
84
Filtering the Closed-Loop Traction Circuit (Greenspro 1260)
85
Priming the Hydraulic Pump
87
Charging the Hydraulic System
88
Hydraulic Tanks
89
Transmission (Greenspro 1240)
90
Servicing the Transmission (Greenspro 1240)
95
Hydraulic Pump (Greenspro 1260)
97
Servicing the Hydraulic Pump (Greenspro 1260)
100
Hydraulic Motor (Greenspro 1260)
101
Servicing the Hydraulic Motor (Greenspro 1260)
104
: Electrical System
105
Chapter 6: Electrical System
105
General Information
106
Electrical System
106
Electrical Schematics and Wire Harness Drawings/Diagrams
107
Electrical Drawing Designations
107
Electrical Schematic - Greenspro 1240 (S/N 315000000 Up)
108
Electrical Schematic - Greenspro 1260
109
Greenspro 1240 (S/N 315000000 Up) Wire Harness Drawing - Main
110
Greenspro 1240 (S/N 315000000 Up) Wire Harness Diagram - Main
111
Greenspro 1260 Wire Harness Drawing - Main
112
Greenspro 1260 Wire Harness Diagram - Main
113
Greenspro 1240 Wire Harness - AC Hour Meter (Standard)
114
Greenspro 1240 Wire Harness - AC Lights Kit (Optional)
115
Greenspro Wire Harness - Wireless Hour Meter Kit (Optional)
116
Electrical System Quick Checks
117
Checking the Operation of the Interlock Switches
117
Testing the Electrical Components
118
Interlock Module (Machine Serial Number above 31500000)
119
Hour Meter
121
Worklight Switch
123
Seat Switch (Machine Serial Number above 31500000)
124
Neutral Switch (Machine Serial Number above 31500000)
125
Parking Brake Switch (Machine Serial Number above 31500000)
126
Table of Contents
127
Default Chapter
128
General Information
128
Steering Operation
128
Chapter 7: Chassis
130
Transport Frame Operation
130
Adjustments
131
Adjusting the Steering Linkage
131
Adjusting the Parking Brake
135
Adjusting the Tow Bar Height
136
Auto Hitch Slide
137
Service and Repairs
139
Drive Chain Idler Arm (Greenspro 1240)
139
Motion Control Linkages
141
Drive Roller (Greenspro 1240)
145
Servicing the Drive Roller (Greenspro 1240)
150
Drive Roller (Greenspro 1260)
152
Servicing the Drive Roller (Greenspro 1260)
154
Parking Brake (Machine Serial Number above 315000000)
156
Steering Wheel
159
Steering Column
161
Steering Linkage
164
Steering Rollers
167
Steering Heads
169
Servicing the Steering Head (Greenspro 1240)
172
Servicing the Steering Head (Greenspro 1260)
174
Transport Wheels and Hubs
176
Transport Frame
178
Tow Bar
182
Transmission Cover
184
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Toro GreensPro 1240 Specifications
General
Brand
Toro
Model
GreensPro 1240
Category
Lawn and Garden Equipment
Language
English
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