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Toro TimeCutter ZX 17-44 User Manual

Toro TimeCutter ZX 17-44
118 pages
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TORO TIMECUTTER Z SERVICE MANUAL
Table of Contents – Page 1 of 2
QUICK REFERENCE
SAFETY INFORMATION
GENERAL INFORMATION
THINK SAFETY FIRST
SPECIFICATIONS
ENGINE SPECIFICATIONS - (Z16-44 & Z17-44)
ENGINE SPECIFICATIONS - (Z17-52 & Z18-52)
BOLT TORQUES
MAINTENANCE SCHEDULE
Z16-44
Z17-44 & Z17-52
Z18-52
MODEL/SERIAL NUMBER LOCATION
GREASING AND LUBRICATION
SERVICE INTERVAL/SPECIFICATION
LUBRICATION POINTS
ENGINE
BRIGGS & STRATTON ENGINE
KOHLER ENGINE
KAWASAKI ENGINE
BRIGGS & STRATTON AIR CLEANER
KOHLER AIR CLEANER
KAWASAKI AIR CLEANER
SPARK PLUG
ENGINE REMOVE AND REPLACE
TRANSAXLE
TROUBLESHOOTING CHECKLIST
FLUIDS
REMOVE AND REPLACE TRANSAXLE
REASSEMBLY
CONTROL HANDLE-RETURN TO NEUTRAL ADJUSTMENT
PURGING THE SYSTEM
NEUTRAL ADJUSTMENT
TRACKING ADJUSTMENT
CONTROL HANDLE ADJUSTMENT
CHASSIS
REMOVE AND REPLACE DAMPERS
REMOVE AND REPLACE CONTROL LINKAGE
REPLACE CONTROL LINKAGE
REMOVE AND REPLACE BRAKE LINKAGE
REPLACE BRAKE LINKAGE
PARKING BRAKE ADJUSTMENT
REPLACE TRACTION BELT

Questions and Answers:

Toro TimeCutter ZX 17-44 Specifications

General IconGeneral
TransmissionHydrostatic
Deck TypeFabricated
Turning RadiusZero-Turn
Cutting Width44 inches
Ground Speed Forward7 mph (11.3 km/h)
Warranty3 years

Summary

Safety Information

Key Safety Precautions

Highlights crucial safety precautions for preventing injuries during operation and maintenance.

Specifications - Bolt Torques

Bolt Torques for 44" and 52" Models

Lists torque specifications for various bolts on the 52” and 44” models, including blade, caster, clutch, engine mounting, spindle pulley, and wheel lug nuts.

Maintenance Schedule - Z16-44

Maintenance Procedures and Intervals for Z16-44

Outlines maintenance procedures and service intervals for the Z16-44 model, including oil changes, filter services, and checks.

Maintenance Schedule - Z17-44 & Z17-52

Maintenance Procedures and Intervals for Z17-44 & Z17-52

Details maintenance procedures and service intervals for Z17-44 and Z17-52 models, covering oil, filters, belts, and spark plugs.

Maintenance Schedule - Z18-52

Engine Service

Engine Oil Specifications

Engine Oil Specifications and Change Intervals

Details oil types, crankcase capacities, and recommended oil change intervals for Briggs & Stratton, Kohler, and Kawasaki engines.

Engine Air Cleaner Service

Engine Spark Plug Service

Engine Removal and Replacement

Engine Removal and Replacement Procedures

Outlines steps for disconnecting battery, fuel, and wiring before removing the engine.

Engine Removal and Replacement - Electrical and Cable Disconnection

Engine Removal and Replacement - Ground and Starter Cables

Engine Removal and Replacement - Drive Belts and Clutch

Engine Removal and Replacement - Mounting Bolts

Removing Engine Mounting Bolts and Lifting Engine

Details removing the four engine mounting bolts and lifting the engine from the chassis.

Transaxle Service

Transaxle Troubleshooting

Troubleshooting Checklist for Transaxle Operation

Provides common causes and corrective actions for issues like one-direction operation, tracking, noise, low power, overheating, and leaks.

Transaxle Fluids

Transaxle Removal and Replacement

Steps for Transaxle Removal

Details disconnecting battery, closing fuel shut-off, and raising the unit on jack stands for transaxle removal.

Transaxle Removal and Replacement - Vent Hose and Wheel

Transaxle Removal and Replacement - Linkage Disconnection

Transaxle Removal and Replacement - Belt and Bolts

Transaxle Removal and Replacement - Lowering Unit

Supporting and Lowering Transaxle

Explains how to support the transaxle with a jack while removing the last bolts and guiding it down.

Transaxle Reassembly

Transaxle Reassembly and Torque Specifications

Provides steps for reassembling the transaxle, including checking oil level, pulley torque, and tightening axle bolts.

Transaxle Reassembly - Belt and Link Installation

Transaxle Reassembly - Brake Linkage and Wheel

Transaxle Reassembly - Final Checks

Transaxle Adjustments - Control Handle to Neutral

Control Handle-Return To Neutral Adjustment Steps

Details the procedure for adjusting the control handles to return to the neutral position.

Transaxle Adjustments - Control Handle Lockout

Transaxle Adjustments - Purging the System

Purging the Hydrostatic System

Describes why and how to purge air from the hydrostatic system for optimal efficiency.

Transaxle Adjustments - Completing Purge

Transaxle Adjustments - Neutral Creep

Neutral Adjustment Procedure for Creeping Units

Guides on adjusting the transaxle if the unit creeps in neutral, involving raising the unit and unplugging the seat switch.

Transaxle Adjustments - Neutral Wheel Movement

Transaxle Adjustments - Final Neutral Test

Transaxle Adjustments - Completing Neutralization

Transaxle Adjustments - Tracking

Tracking Adjustment for Unit Deviation

Explains how to check and adjust unit tracking, noting that slight deviation is normal, but large deviations need investigation.

Transaxle Adjustments - Tracking Verification

Transaxle Adjustments - Control Handle Alignment

Transaxle Identification

Chassis Service

Chassis - Remove and Replace Dampers

Chassis - Remove and Replace Control Linkage

Remove and Replace Control Linkage

Explains how to remove the control arm, disconnect electrical connectors, and remove pins from the return to neutral yoke.

Chassis - Control Linkage Disassembly

Chassis - Control Shaft Removal

Chassis - Bellcrank Lever Removal

Chassis - Replace Control Linkage

Replace Control Linkage

Details lubricating and installing the bellcrank shaft, positioning the top lever, and installing the link between transaxle and lever.

Chassis - Control Linkage Reassembly

Chassis - Control Linkage Wiring

Chassis - Remove and Replace Brake Linkage

Remove and Replace Brake Linkage

Details removing brake link from arm, clip and yoke from brake shaft lever, and cotter pin from actuator rod.

Chassis - Brake Shaft and Handle Removal

Chassis - Brake Switch and Rod Removal

Chassis - E-Clip and Bellcrank Removal

Chassis - Replace Brake Linkage

Replace Brake Linkage

Covers placing bearings, E Ring, and washer on brake shaft, positioning and securing the brake shaft, and connecting the brake rod.

Chassis - Replace Brake Switch and Handle

Chassis - Brake Linkage Installation

Chassis - Parking Brake Adjustment

Parking Brake Adjustment Overview

Explains the cog type parking brake mechanism and important precautions regarding its engagement.

Chassis - Performing Parking Brake Adjustment

Chassis - Replace Traction Belt

Replace Traction Belt

Outlines steps for disconnecting PTO clutch, removing mower deck drive belt, and removing PTO clutch assembly.

Chassis - Traction Belt Installation

Chassis - PTO Clutch Reinstallation

Mower Decks Service

Mower Decks - Belt Removal and Replacement

Belt Removal and Replacement

Details placing the deck height lever low, removing pulley covers, and removing hairpin/washers from brackets.

Mower Decks - Drive Belt Removal

Mower Decks - Deck Removal and Replacement

Mower Deck Remove and Replace

Guides on placing the mower deck low, removing pulley covers, and removing the belt.

Mower Decks - Bracket and Trunion Rod Removal

Mower Decks - Deck Removal

Mower Decks - Side to Side Adjustment

Mower Deck Side to Side Adjustment

Guides on placing unit on level surface, checking tire pressure, and measuring deck side-to-side for adjustment.

Mower Decks - Front to Rear Adjustment

Mower Deck Front to Rear Adjustment

Details measuring rear trunion rod length, adjusting it, and reinstalling trunion rods for front-to-rear deck adjustment.

Mower Decks - Blade Height Adjustment

Mower Decks - Spindle Bearing Replacement

Spindle Bearing Replacement Steps

Details removing nut/washer, sliding pulley off, and removing shaft, washer, and blade assembly from spindle housing.

Mower Decks - Spindle Bearing Removal

Mower Decks - Spindle Bearing Installation

Mower Decks - Spindle Bearing Final Assembly

Electrical Systems

Electrical Systems - Safety Interlock

Safety Interlock System Components

Describes the safety interlock system, including brake, PTO, and neutral switches, and their role in preventing unit startup.

Electrical Systems - Seat Switch

Electrical Systems - Components

Electrical Systems - Fuses

Electrical Systems - Electric Clutch

Electric Clutch Testing Procedures

Outlines tests for the electric clutch, including resistance measurement and applying 12V power, and testing the magnetic brake.

Electrical Systems - Briggs & Stratton Schematic

Electrical Systems - Kawasaki Schematic

Electrical Systems - Kohler Schematic

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