Maintenance
Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.
Note:Downloadafreecopyoftheelectricalorhydraulicschematicbyvisitingwww.T oro.comandsearching
foryourmachinefromtheManualslinkonthehomepage.
MaintenanceSafety
•Beforeyouleavetheoperator’sposition,dothe
following:
–Parkthemachineonalevelsurface.
–Shutoffhydrauliccontroltothemachine.
–Engagetheparkingbrake.
–Shutofftheengineandremovethekey(if
equipped).
–Waitforallmovementtostop.
•Allowmachinecomponentstocoolbefore
performingmaintenance.
•Performonlythosemaintenanceinstructions
describedinthismanual.Ifmajorrepairsare
everneededorassistanceisdesired,contactan
authorizedT orodistributor.
•Ensurethatthemachineisinsafeoperating
conditionbykeepingnuts,bolts,andscrewstight.
•Ifpossible,donotperformmaintenancewhilethe
engineisrunning.Keepawayfrommovingparts.
•Donotcheckoradjustthechaintensionwhenthe
vehicleengineisrunning.
•Carefullyreleasepressurefromcomponentswith
storedenergy.
•Supportthemachinewithjackstandswhenever
youworkunderthemachine.
•Aftermaintainingoradjustingthemachine,ensure
thatallguardsareinstalled.
•Keepallpartsofthemachineingoodworking
conditionandallhardwaretightened.
•Replaceallwornordamageddecals.
•Toensuresafe,optimalperformanceofthe
machine,useonlygenuineT ororeplacement
parts.Replacementpartsmadebyother
manufacturerscouldbedangerous,andsuchuse
couldvoidtheproductwarranty.
RecommendedMaintenanceSchedule(s)
MaintenanceService
Interval
MaintenanceProcedure
Beforeeachuseordaily
•Checkthehydrauliclinesandhoses.
Every40hours
•Checkthebrushpositionandwear.
Every200hours
•Lubricateallthegreasettings.
Pre-Maintenance
Procedures
PreparingforMaintenance
1.Shutoffthemachinebydoingthefollowing:
•239999999andbefore,movetheremote
hydraulicvalvehandletotheOFFposition.
•240000001andup,movethehydrauliclift
levertotheOFFposition.
2.Movethemachinetoalevelsurface.
3.SettheparkingbrakeoftheWorkmanvehicle,
shutofftheengine,removethekey,andwait
forallmovingpartstostopbeforeleavingthe
operator’sseat.
Lubrication
GreaseSpecication
No.2Lithiumbasedgrease
GreasingtheBearingsand
Bushings
ServiceInterval:Every200hours/Yearly(whichever
comesrst)
1.PerformthestepsinPreparingforMaintenance
(page20).
2.Lubricanteachofthegreasettingdescribedin
thegrease-ttingtablewiththespeciedgrease.
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