Toyota 8FG35N User Manual

TABLE OF CONTENTS
TABLEOFCONTENTS
1 FOREWORD ..................................................................................................................en4
2 SAFEUSE......................................................................................................................en5
3 MAINCOMPONENTS....................................................................................................en6
4 OPERATINGCONTROLS .............................................................................................en7
5 HOWTOREADTHENAMEPLATE ..............................................................................en8
6 WARNINGLABELS.......................................................................................................en9
6.1 Recycling/discarding...........................................................................................en11
7 SASFUNCTION...........................................................................................................en12
7.1 PrecautionsonSAS ...........................................................................................en12
7.2 DescriptionofSASfeatures ...............................................................................en12
8 OPSFUNCTION ..........................................................................................................en15
8.1 TravelOPSfunction ...........................................................................................en15
8.2 LoadhandlingOPSfunction...............................................................................en15
8.3 OPSoperationinformationfunction....................................................................en15
8.4 Returntoneutral ................................................................................................en15
8.5 Parkingbrakeonwarning...................................................................................en16
8.6 Parkingbrakeoffwarning...................................................................................en16
9 MAINFUNCTIONS ......................................................................................................en17
9.1 Travelcontrolfunction .......................................................................................en17
9.2 Engineautostopfunction ...................................................................................en17
9.3 Ecomode ...........................................................................................................en17
10 SWITCHESANDLEVERS ..........................................................................................en18
10.1 Ignitionkeyswitch ..............................................................................................en18
10.2 Directioncontrollever.........................................................................................en19
10.3 Parkingbrakelever.............................................................................................en19
10.4 Liftlever ..............................................................................................................en20
10.5 Manualloweringvalve ........................................................................................en20
10.6 Tiltlever ..............................................................................................................en20
10.7 Tiltleverknobswitch ..........................................................................................en21
10.8 Clampreleasebutton(Option) ...........................................................................en21
10.9 Integratedlightandturnsignalswitch ................................................................en22
10.10 Keyoffheadlightoffsystem(Option) ................................................................en23
10.11 Torqueconverterinterlockfunction(Option) ......................................................en23
10.12 Tiltsteeringadjustlever......................................................................................en23
10.13 Pedals.................................................................................................................en24
10.14 EZpedal(Option) ...............................................................................................en24
10.15 Hornbutton.........................................................................................................en24
10.16 Rearassistgripwithhornbutton(Option) ..........................................................en24
10.17 Rearworkinglight(Option).................................................................................en25
10.18 Minilever(Option) ..............................................................................................en25
10.19 Joystick(Option)................................................................................................en27
10.20 Armrest(MinileverorJoystickmodels)............................................................en28
11 BODYCOMPONENTS ................................................................................................en30
11.1 Operator'sseat ...................................................................................................en30
11.2 Swivelseat(Option) ...........................................................................................en31
11.3 Seatbelt .............................................................................................................en32
11.4 Enginehood(ExceptMinileverorJoystickmodels) .........................................en32
11.5 Enginehood(MinileverandJoystickmodels) ..................................................en33
11.6 Drawbar .............................................................................................................en34
11.7 Liftingpoints .......................................................................................................en34
11.8 Overheadguard..................................................................................................en34
11.9 Loadbackrestextension.....................................................................................en34
11.10 Mast....................................................................................................................en34
11.11 Forks...................................................................................................................en35
11.12 Rearviewmirror(Option) ...................................................................................en35
12 INSTRUMENT ..............................................................................................................en36
12.1 Combinationmeter .............................................................................................en36
12.2 Multifunctiondisplay(Option) ............................................................................en41
13 LPGDEVICE(OPTION)...............................................................................................en48
13.1 Switches .............................................................................................................en48
13.2 LPGrelatedparts ...............................................................................................en49
13.3 Enginehood .......................................................................................................en50
13.4 OperatingLPGpoweredforklift ..........................................................................en50
13.5 Refuelingyourtruck............................................................................................en51
13.6 ImportantinformationaboutLPG .......................................................................en55
13.7 SafetyprecautionsonLPGpoweredforklifts .....................................................en55

Toyota 8FG35N Specifications

General

Model	8FG35N
Category	Forklifts
Power Source	Engine
Maximum Lift Capacity	3500 kg
Tire Type	Pneumatic
Lift Height	3000 mm
Fuel Type	LPG / Gasoline

Summary

2 SAFE USE

Before Starting Operation

Pre-operation safety checks and familiarization with the truck.

Safety Requirements

Specific safety requirements for certain features like load bearing clamps.

4 OPERATING CONTROLS

6 WARNING LABELS

Warning Labels Explained (a-f)

Details meanings of labels 'a' through 'f'.

Warning Labels Explained (g-n)

Details meanings of labels 'g' through 'n'.

7 SAS FUNCTION

7.1 Precautions on SAS

Important precautions for operating trucks equipped with SAS.

SAS Feature Descriptions

Details on SAS features like rear stabilizer, tilt angle, and tilt speed control.

SAS Problem Solving

8 OPS FUNCTION

8.1 Travel OPS function

8.2 Load handling OPS function

9 MAIN FUNCTIONS

10 SWITCHES AND LEVERS

Ignition Key Switch and Pedals

Direction, Lift, and Tilt Levers

12 INSTRUMENT

Combination Meter and Warning Lamps

Multi-function Display Functions

Operator Setting Menu Screens

13 LPG DEVICE (OPTION)

Refueling and Tank Handling

13.7 Safety Precautions

Strict safety measures to avoid hazards with LPG forklifts.

15 PRE-OPERATION CHECK

Walkaround and Component Inspections

Visual checks of exterior, tires, lights, engine, and pedals.

System Checks

Inspection of brake, parking brake, OPS indicator, and instruments.

Moving Checks and SAS Inspection

Checks performed while moving, including steering, brakes, and SAS function.

16 SELF SERVICING

Refueling and Tire Changing

Fuse Replacement and Fuel System Maintenance

Sedimenter Draining and Brake Adjustment

17 EMERGENCY PROCEDURE

Using Jumper Cables

Step-by-step guide for jump-starting a truck using jumper cables.

Lifting the Truck

Cautions and procedures for lifting the forklift safely.

18 PLANNED MAINTENANCE

Storage and Weekly Maintenance

Periodic Maintenance Tables

Lubrication Chart and Service Data