Tractel Tirak Series User Manual

1
Electrically powered endless hoist
for materials handling
TIRAK
®
series
T 1000
tirak
®
TIRAK
®
series
X 300
X 400
X 500
X 700
X 800
X 1020
TIRAK
®
series
X 3050
Original Operating Instructions
This instruction manual must be available
for the user at all times.
Additional copies may be obtained on request.
With TIRAK
®
wire ropes
of different lengths
on winders
www.tractel.com

Tractel Tirak Series Specifications

General

Brand	Tractel
Model	Tirak Series
Category	Industrial Equipment
Language	English

Summary

1. Safety Advice

2. Exclusion Of Non-Intended Use

3. Machine Description

3.1 Purpose

Defines the purpose of TIRAK® hoists for lifting, pulling, and moving loads.

3.2 Working Principle

Explains how TIRAK® hoists operate in any position with unlimited pulling length.

3.3 Allowed TIRAK® Wire Rope For Materials Handling

Specifies the mandatory TIRAK® wire ropes for safe and trouble-free operation.

3.4 Noise Emission

Provides noise emission levels for different TIRAK® series models.

3.5 Main Components And Operating Controls

3.6 Technical Data

3.7 Increasing The Capacity

3.8 Anchoring Examples

3.9 Safety Devices

3.9.1 Primary Brake

Describes the electromagnetic brake that engages automatically when the button is released or power fails.

3.9.2 Emergency Stop

Explains the function and reset procedure of the emergency stop button.

3.9.3 Phase Control Relay

Details the relay that stops operation if motor phases are reversed.

3.9.4 Load Limiting Device

Covers the device that stops lifting movement at 1.25 times carrying capacity.

3.9.5 Manual Operation

Refers to procedures for emergency descent and manual lifting.

3.10 Residual Risks

4. Setting Up

4.1 Required Equipment

Lists essential equipment needed for setting up TIRAK® hoists, including capacity, rope, and cables.

4.2 Anchoring The TIRAK® Hoist

Details methods and devices for securely anchoring the TIRAK® hoist.

4.2.1 Anchoring Devices And Dimensions

4.2.2 Anchoring Of The TIRAK® Hoist

4.3 Wire Rope Exit

4.3.1 Slack Wire Rope

Instructs on ensuring the wire rope exit is unobstructed and how to manage slack rope.

4.3.2 Use Of Wire Rope Winders

Discusses the use of wire rope winders for storing the loose end of the wire rope.

4.4 Electrical Connections

4.5 Electrical Controls

4.6 Wire Rope Installation

4.6.1 Preparing The Wire Ropes

Guides on using correct TIRAK® ropes, checking diameter, length, and condition.

4.6.2 Wire Rope Installation

5. Operation

5.1 Checks Before Starting

Outlines pre-operation checks for anchoring, controls, and load safety.

5.2 Weekly Check Of Wire Rope And Cable

Emphasizes the importance of weekly inspection for wire ropes and cables for damage.

5.3 Operation

Details standard operation procedures for the hoist.

5.3.1 Stop / Emergency Stop

5.3.2 Service Operation

5.4 Securing Moving Loads

5.5 Manual Operation

5.5.1 Emergency Descent

Details manual emergency descent in case of power failure using the brake release lever.

5.5.2 Manual Lifting

Explains manual lifting with the brake open, using the hand wheel.

6. Troubleshooting

7. Out Of Operation

7.1 Temporary Stoppage

Provides instructions for safely disconnecting power during temporary shutdowns.

7.2 End Of Operation

Outlines procedures for final shutdown, cleaning, and storage.

8. Maintenance

8.1 Maintenance

Details general maintenance requirements for the hoist, wire ropes, and motor.

8.1.1 Hoist

8.1.2 Wire Ropes

8.1.3 Motor, Brake, And Gear Box

8.2 Checks

8.2.1 Essential Checks

Covers general checks before and during operation for hoist, equipment, and damage.

8.2.2 Safety Inspection

Specifies the required safety inspection intervals and responsibilities for competent persons.

8.3 Repair

9. Spare Parts

9.1 Hoist

Lists information required when ordering spare hoist parts.

9.2 Motor And Brake

Details information needed for ordering spare motor and brake parts.

9.3 Electric Controls

Specifies quoting the wiring diagram number for electric control spare parts.

9.4 Nameplates And Labels

Reminds users to ensure nameplates and labels are present and legible.

Suitable Accessories

Wire Rope Guiding Spring

Describes a spring to divert slack wire rope and prevent damage.

Limit Switch

Explains the function of a limit switch for cutting off lifting/pulling movement.

Suspension On Beam Trolleys

Details trolleys for lateral movement and hoists with rope guiding/reeling devices.

TIRAK® As "Mobile Winch"

TIRAK® Hoists For Man Riding Applications

Series XS 300 P For Silo Inspection

Access Solutions From The TRACTEL Group

Suspended Platforms, Working Cage & Seat

Presents mobile platforms and seats for assembly, inspection, and repairs at height.

Building Maintenance And Inspection Installations

Offers creative solutions for building maintenance and inspection, involving team planning.

Moveable Stairs And Work Gantries

Describes solutions for cleaning, inspecting, and repairing windows, facades, and glass roofs.

The TRACTEL Group Safety Package

TRAVSAFE® - Horizontal Travelling Lifeline System

Introduces a horizontal system for working at heights with risk of falling.

Fall Arrest Equipment For Personal Protection

Lists various safety equipment for personal fall protection, approved under European Standards.