page 2
TD-40-T
®
Table of Contents
Wheel Bearing Lubrication ............................................... 27
2.5 Wheels and Tires ................................................................ 27
Wheels ............................................................................. 27
Wheel Torquing Procedures .............................................. 28
Tires ................................................................................. 29
Inflation Pressure .............................................................. 29
Tire Wear Diagnostic Chart .............................................. 30
2.6 Electrical ............................................................................ 31
Harnesses and Lights ....................................................... 31
Junction Block .................................................................. 31
Seven-Way Plug ............................................................... 31
2.7 Brake System ..................................................................... 32
Preventive Maintenance ................................................... 32
Manual Brake (Free Stroke) Adjustment ............................ 34
Slack Adjuster Function Test ............................................. 35
Brake Lubrication ............................................................. 35
Section 3. Parts .......................................................................................... 36
3.1 Structural Components ....................................................... 36
Sub-frame ........................................................................ 36
Deck Assemblies ............................................................. 37
3.2 Major Sub-Assemblies ....................................................... 38
Drawbar Eye .................................................................... 38
Binkley 2-Speed Jack ....................................................... 39
Cushion Cylinder .............................................................. 40
Upper & Lower Latch Assemblies ..................................... 42
Deck Hinge Assembly ...................................................... 44
3.3 Rear Impact Guard (RIG) Assembly .................................... 45
3.4 Running Gear ..................................................................... 46
Suspension ...................................................................... 46
Axle End Components ...................................................... 48
Brakes ............................................................................. 50
Bearings and Hubs ........................................................... 51
3.5 Wheels and Tires ................................................................ 52
3.6 Electrical ............................................................................ 54
Harnesses and Lights ....................................................... 54
Electrical Plug .................................................................. 56
3.6 Air Brake System ............................................................... 58
Section 4. Warranty Claim Procedure ....................................................... 62
Section 2. Maintenance ................................................................ Continued
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