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Trane Airfinity XL IC140 User Manual

Trane Airfinity XL IC140
54 pages
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RT-SVX060D-GB
Airnity™ XL
Models IH / IC
Large Packaged Rooftop Units
140 to 270 kW
R410A – R454B Refrigerant
October 2022
Condential and proprietary Trane information
Original instructions

Table of Contents

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Trane Airfinity XL IC140 Specifications

General IconGeneral
BrandTrane
ModelAirfinity XL IC140
CategoryChiller
LanguageEnglish

Summary

General Information

Foreword

Introductory remarks about the manual's purpose and scope for Trane Airfinity rooftop units.

Warnings and Cautions

Highlights potential hazards and precautions for safe operation and servicing to prevent injury or equipment damage.

Safety Recommendations

Lists essential safety guidelines to avoid death, injury, or property damage during maintenance and service.

Reception of Units

Procedures for inspecting units upon arrival, checking for damage, and reporting claims to the carrier.

Loose Parts Inventory

Instructions to verify all accessories and loose parts shipped with the unit against the provided list.

Warranty Information

Details the warranty terms and conditions, voiding conditions, and limitations for equipment use and maintenance.

Refrigerant Information

Refers to addendum for conformity to Pressure Equipment Directive and Machinery Directive for units with refrigerant.

Maintenance Contract

Strongly recommended contract for regular maintenance by specialists to ensure optimal operation and longevity.

Storage Guidelines

Precautions to prevent condensate formation inside electrical components and motors during storage.

Training and Education

Information on available service school for operators and technicians to enhance equipment knowledge.

Unit Model Number Description

Model Number Breakdown

Detailed explanation of each digit's meaning in the unit model number for configuration identification.

IC General Data

Cooling Mode Specifications

Net cooling capacity and total power input for R410A and R454B refrigerants across different models.

Electric Heater Data

Details on electric heater capacity steps and values for various unit models.

Gas Burner Specifications

Technical data for Low, Standard, and High Heat gas burners, including output, efficiency, and modulation.

Hot Water Coil Details

Specifications for the hot water coil, including net heating capacity, tube size, and physical dimensions.

Electrical Data

Main power supply, unit max amps, start-up amps, and short circuit ratings for different unit configurations.

Compressor Specifications

Information on compressor circuits, type, model, max amps, and locked rotor amps per compressor.

Oil and Refrigerant Quantities

Details on oil quantity per compressor/circuit and refrigerant load for R410A and R454B.

Outdoor Coil Specifications

Data for outdoor coils including tube size, face area, and rows/fin series.

Indoor Fan Specifications

Technical details for standard and oversized indoor fans, including airflow, motor power, and RPM.

Outdoor Fan Specifications

Specifications for standard ambient outdoor fans, including airflow, motor power, and RPM.

Filter Specifications

Details on filter types, sizes, and number of filters per layer for indoor air filtration.

Physical Data

Overall physical dimensions and operating weight of the unit without auxiliary heat.

Options Extra Weight

Weights added by optional components like hot water coil, electric heater, and gas burners.

Energy Recovery Module (ERM)

Specifications for Energy Recovery Modules (HRW Airfinity XL) including wheel type, diameter, and fans.

IH General Data

Cooling and Heating Capacities

Net cooling and heating capacities and total power input for R410A and R454B refrigerants.

Electric Heater Data

Details on electric heater capacity steps and values for various unit models.

Gas Burner Specifications

Technical data for Low, Standard, and High Heat gas burners, including output, efficiency, and modulation.

Hot Water Coil Details

Specifications for the hot water coil, including net heating capacity, tube size, and physical dimensions.

Electrical Data

Main power supply, unit max amps, start-up amps, and short circuit ratings for different unit configurations.

Compressor Specifications

Information on compressor circuits, type, model, max amps, and locked rotor amps per compressor.

Oil and Refrigerant Quantities

Details on oil quantity per compressor/circuit and refrigerant load for R410A and R454B.

Outdoor Coil Specifications

Data for outdoor coils including tube size, face area, and rows/fin series.

Indoor Fan Specifications

Technical details for standard and oversized indoor fans, including airflow, motor power, and RPM.

Outdoor Fan Specifications

Specifications for standard ambient outdoor fans, including airflow, motor power, and RPM.

Filter Specifications

Details on filter types, sizes, and number of filters per layer for indoor air filtration.

Physical Data

Overall physical dimensions and operating weight of the unit without auxiliary heat.

Options Extra Weight

Weights added by optional components like hot water coil, electric heater, and gas burners.

Energy Recovery Module (ERM)

Specifications for Energy Recovery Modules (HRW Airfinity XL) including wheel type, diameter, and fans.

Unit Operating Principle

Unit Synoptic (IC Units)

Diagram illustrating the refrigerant circuit and components of the Airfinity XL IC units.

Airfinity XL IH Units Diagram

Diagram showing the refrigerant circuit and components for the Airfinity XL IH units.

Installation

Reception and Unit Handling

Guidelines for inspecting units upon delivery, handling procedures, and lifting instructions.

Roof Curb Installation

Information on installing roof curbs for unit placement, ensuring water tightness and proper support.

Unit Installation and Support

Requirements for unit support structures, ensuring stability and level placement on foundations or roof.

Location and Clearances

Guidance on selecting unit location for optimal air circulation and required maintenance clearances.

Unit Overall View

Diagrams showing the outdoor and indoor sections of the unit with key components labeled.

Dimensions, Weights, and Clearances

Information on unit physical dimensions, weights, and required clearances for installation and service.

Ductwork Connection Guidelines

Recommendations for ductwork construction, canvas connectors, elbows, and insulation for noise and vibration.

Condensate Drain Piping

Instructions for connecting the condensate drain, including P trap requirement and slope for adequate flow.

Filter Installation Procedures

Guidance on accessing and installing air filters, including available combinations and filter types.

Supply Fan Airflow Adjustment

Procedures for adjusting and verifying supply fan airflow to match design specifications for optimal performance.

Airflow Measurement Option

Explanation of the airflow measurement option using differential pressure sensors and calculation methods.

Refrigerant Leak Detector R454B

Details on the integrated R454B refrigerant leak detector, its installation, and function.

Gas Pipework Installation

Guidelines for installing gas piping, including pressure requirements, leak testing, and safety precautions.

Smoke Outlet Features

Information on exhaust pipe connection adapters and features for smoke and flue gas outlets.

General Electrical Recommendations

Mandatory guidelines for field-installed wiring, grounding, and compliance with local regulations and CE directives.

Installer-Supplied Components

List of components that the installer must provide for field-wired connections and devices.

Electrical Connections

Information on the location of the electric panel and requirements for power supply connections.

Scroll Compressor Handling

Critical steps for ensuring proper electrical phasing and rotation for scroll compressor operation and reliability.

Motor Protector Status LED

Explanation of the blink codes generated by the motor protector's status LED for troubleshooting.

Energy Recovery Module Installation

Overview of the Energy Recovery Module, its function, and general installation considerations.

HRW Horizontal Flow Installation

Step-by-step instructions for installing the HRW module in a horizontal flow configuration.

HRW Down Flow Installation

Step-by-step instructions for installing the HRW module in a down flow configuration.

HRW Module Preparation

Procedures for preparing the HRW module and its supports for installation onto the unit.

HRW Module Installation Steps

Detailed steps for locating, positioning, and connecting the HRW module to the main unit.

Fresh Air Hood Installation

Instructions for assembling and installing the fresh air hood for both horizontal and down flow units.

Heat Recovery Module Overview

Visual overview of the Heat Recovery Module components for horizontal and down flow configurations.

Operating Map

Cooling Mode Operating Map

Graphical representation of unit operating limits in cooling mode based on ambient and return air temperatures.

Cooling Mode with Freecooling

Operating map indicating the freecooling area and conditions for enhanced energy efficiency.

Heating Mode Operating Map

Graphical representation of unit operating limits in heating mode based on ambient and return air temperatures.

Options

Building Pressurization Control

Features and functions related to managing building air pressure, including barometric relief.

Barometric Relief System

Explanation of the barometric relief function to minimize building overpressure caused by fresh air intake.

Fresh Air Hood Installation

Instructions for installing the fresh air hood, a standard feature with the economizer unit.

Exhaust Fans

Details on EC exhaust plug fans used to minimize building overpressure and their operational modes.

Hot Water Coil (HWC)

Information on the Hot Water Coil option for additional heating, its connections, and antifreeze protection.

Electric Heater

Description of the electric heater option, including heating stages and overheat thermostat functions.

Burner Module Details

Information on the premix burner module, including its components and gas pressure drop characteristics.

Controls

CH536 Module and Extensions

Overview of the main CH536 control module and its capabilities with extension modules.

Service Terminal Interface

Description of the optional service terminal for unit parameter adjustment, monitoring, and diagnostics.

Control Hardware Bus Diagram

Diagram illustrating the internal control hardware bus connections for system components.

Zone Temperature Sources

Summary of available zone temperature sources and their hierarchy for unit control.

CO2 Sensor and Maintenance

Details on the CO2 sensor function, placement, and maintenance recommendations for comfort control.

Fire Thermostat and Clogged Filter Detector

Information on optional fire thermostat and the clogged filter detector's function and location.

Smoke Detector Operation

Description of the smoke detector's role in shutting off the unit and activating an alarm.

Other Available Accessories

List of other available control accessories such as temperature sensors and thermostats.

Alarm and Warning Management

Explanation of how alarms and warnings affect unit operation and how they are accessed via the control display.

Refrigerant Leak Detector R454B

Details on refrigerant leak detection, alarm response, and unit behavior upon leak detection.

Customer Option Module

Input/Output Definitions

Details on the customer option module's inputs and outputs, and their definition via the service terminal.

Conventional Thermostat Operation

Explanation of unit mode control when using a conventional thermostat interface.

Economizer Control Strategies

Overview of four strategies for demand control ventilation within the economizer system.

Emergency Ventilation Override

Description of external requests for override modes like pressurize, purge, and exhaust during emergencies.

Operation

Test Procedures Before Start-up

Checklist of essential procedures and checks before initiating unit start-up.

Power-Up Initialization

Instructions for power-up initialization and ensuring crankcase heaters are energized.

Operating Pressures Check

Guidance on installing pressure gauges and checking operating pressures after initial unit run.

Gas Burner First Start Procedure

Steps for the initial start-up of the gas burner, including gas category checks and combustion analysis.

Interface Panel Description

Explanation of the unit's interface panel, including display status, menu structure, and indicator lights.

Maintenance

End User Routine Maintenance

Periodic maintenance tasks that can be performed by the end user, including filter and coil cleaning.

Service Technician Maintenance

Maintenance checks recommended for service technicians before cooling and heating seasons.

Troubleshooting Alarms and Warnings

How to use the control display for diagnostics and troubleshooting unit operation issues.

Refrigerant Leak Detector R454B Calibration

Annual calibration procedures for the refrigerant leak detector using sensor replacement or on-site calibration.

Recommended Service Routine Frequencies

Maintenance Routine

Commissioning Procedures

Key steps for unit commissioning, including control configuration, calibration, and leak testing.

Gas Heat Maintenance

Specific maintenance tasks for gas heating systems, including gas train checks and flue gas analysis.

Electric Heat Maintenance

Maintenance tasks for electric heating elements, focusing on electrical connections and operation.

Hot Water/Steam Maintenance

Maintenance checks for hot water/steam coils, valves, and related heating system components.

500/1000 Hours Visit

Tasks to be performed during the 500/1000 hours visit, including oil replacement and leak tests.

Inspection Visit Tasks

Activities performed during an inspection visit, such as leak tests, contact checks, and coil condition review.

Annual Maintenance Tasks

Comprehensive annual maintenance tasks covering set points, safety devices, and system analysis.

Refrigerant Leak Detector Calibration

Mandatory annual calibration for the refrigerant leak detector to ensure accuracy and proper operation.

Additional Services

Oil Analysis Service

Predictive tool for detecting minor issues in oil, reducing failure detection time and optimizing maintenance.

Refrigerant Analysis Service

Thorough analysis for refrigerant contamination and recommendations for solution upgrades.

Trane Select Agreements

Tailored maintenance and service programs offering various coverage levels to suit customer requirements.

5 Years Motor-Compressor Warranty

Optional service providing a 5-year part and labor warranty specifically for the motor compressor.

Energy Enhancement Solutions

Solutions designed to optimize energy efficiency in existing systems and generate immediate savings.

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