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Trane Arctic Manhattan Gen II User Manual

Trane Arctic Manhattan Gen II
88 pages
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December 2021
ARTC-SVX001B-EN
SAFETY WARNING
Only qualified personnel should install and service the equipment. The installation, starting up, and servicing of
heating, ventilating, and air-conditioning equipment can be hazardous and requires specific knowledge and training.
Improperly installed, adjusted or altered equipment by an unqualified person could result in death or serious injury.
When working on the equipment, observe all precautions in the literature and on the tags, stickers, and labels that are
attached to the equipment.
Manhattan™ Gen II Air-Cooled
Modular Chiller
Installation, Operation, and Maintenance

Table of Contents

Questions and Answers:

Trane Arctic Manhattan Gen II Specifications

General IconGeneral
BrandTrane
ModelArctic Manhattan Gen II
CategoryChiller
LanguageEnglish

Summary

Introduction

Warnings, Cautions, and Notices

Defines the three types of safety advisories: Warning, Caution, and Notice.

Proper Field Wiring and Grounding Required

Emphasizes the necessity of qualified personnel for safe electrical installation.

Personal Protective Equipment (PPE) Required

Mandates the use of appropriate PPE to prevent serious injury during servicing.

Model Number and Coding

Chiller Model and Serial Numbers

Instructions for recording chiller model and serial numbers for future reference.

Model Coding Key

Explains how model numbers provide information about chiller features.

Chiller Description

Chiller Capacities

Details the available tonnage and modular connection capabilities of the chiller.

Component Description

Describes the main components of a chiller, including the Copeland compressor.

Optional Tank and Pump Module

Describes the optional tank and pump module that can be equipped with the chiller.

Pre-Installation

Preparation for Initial Startup

Details the necessary steps and checks before the initial startup of the chiller system.

Installation Mechanical

Inspect and Report Damage

Procedure for inspecting delivered equipment for visible and concealed damage upon receipt.

Long Term Storage Requirements

Guidelines for proper storage conditions to prevent equipment degradation during dormancy.

Site Preparation and Clearances

Details requirements for site preparation and maintaining adequate clearances around the chiller.

Minimum Clearances

Specifies minimum clearance requirements for proper airflow and service access.

Rigging, Lifting, and Moving the Chiller

Provides safety guidelines and methods for rigging, lifting, and moving the chiller unit.

Installation Piping

Fill with Water/Glycol Solution

Instructions for correctly filling the chiller's hydronic system with water/glycol mixture.

Installation Electrical

Connecting Module Power and Control Wires

Details on connecting power and control wiring between chiller modules.

Phase Monitor Installation

Instructions for installing and verifying the phase monitor for electrical protection.

Operating Principles

Operating Procedures

Operator Interface

Overview of the automated system's main electrical panel for monitoring and control.

Module Electrical and Control Panel

Explains the function of each module's electrical and control panel for component distribution.

Operating the Microprocessor

Instructions on how to operate the microprocessor via the touchscreen interface.

Touchscreen Interface Panel

Details on using the touchscreen interface for adjusting set points and performing setups.

HMI Functions

Covers HMI software version, user management, and access to module layout and alarms.

Active Alarms Screen

Lists all active and non-active alarms, providing details on source value, state, and description.

Alarm History

Displays historical alarm data, allowing sorting by various criteria like time and description.

Modules Overview Screens

Provides screens to monitor and maintain conditions affecting individual chiller modules.

Module I/O Screens

Screens for monitoring analog and digital input/output data from module sensors and controls.

Trend Screen

Displays real-time and historical trends for temperatures and demand, aiding performance analysis.

Normal Power Up

Procedure for starting the chiller after a scheduled shutdown or power interruption.

Emergency Power Shutdown

Water Quality Guidelines

Maintain Glycol Level

Provides guidance on maintaining the correct glycol concentration for freeze protection.

Prevent Freezing

Discusses methods and importance of using glycol for burst protection against freezing.

Controls Interface

Microprocessor Control System

Describes the Carel c.pCO control system and its microprocessor controllers.

Phase Monitor

Describes the phase monitor's role in ensuring proper electricity configuration for compressor safety.

High and Low Ambient Controls

Discusses considerations for operating the chiller in high or low ambient temperature conditions.

Sequence of Operations

Constant Flow Sequence

Describes the operational logic for a constant flow chiller system.

Variable Flow Sequence: No Tank and Pump Module

Explains the operational logic for a variable flow system without a tank and pump module.

Chiller Performance Data

Maintenance Procedures

Maintenance Strategy

Outlines a preventive maintenance approach to avoid equipment failure and restore reliability.

Daily

Routine daily inspection tasks to monitor chiller performance and identify obvious problems.

Monthly

Monthly inspection tasks to identify and address small problems before they escalate.

Quarterly

Comprehensive quarterly inspections to identify and repair potential chiller issues early.

Annually

Critical annual inspections to ensure long-term chiller performance and prevent major issues.

Pump and Tank Maintenance Tasks

Specific maintenance steps for chillers equipped with a tank and pump module.

Critical Cleaning Tasks

Strainer Cleaning Procedure

Procedure for cleaning evaporator strainers to protect heat exchanger passages.

Condenser Cleaning Procedure

Steps for cleaning condenser coils to maintain chiller performance, especially in high ambient conditions.

Compressor Tasks

Remove Compressor

Detailed procedure for safely removing a compressor from the chiller module.

Install Compressor

Step-by-step guide for installing a new compressor into the chiller module.

Pump Tasks

Remove Pump

Procedure for safely removing a pump or pump motor from the chiller.

Install Pump

Instructions for installing a new pump, including connections and verification.

Replace Pump Seal

Controller Tasks

Replace PLC Logic Controller

Procedure for replacing the Programmable Logic Controller (PLC) in the chiller module.

Chiller Troubleshooting

General Approach to Fault Isolation

Methodology for identifying and isolating faults within the chiller system for timely repairs.

Controller Diagnostic Codes

Explanation of alarm codes displayed on the remote interface panel for fault identification.

CoreSense Flash Codes

Details on flash codes communicated by Copeland compressors indicating abnormal conditions.

Symptoms and Solutions

A guide listing common troubleshooting symptoms and their potential solutions.

Logical Flow Diagrams

High Voltage Logical Flow

Simplified block diagram illustrating the high voltage power flow within a chiller module.

Control Logical Flow

Diagram showing the low voltage circuits for controller and sensor connections.

Refrigeration Logical Flow

Illustrates the independent refrigeration circuits within each chiller module.

Appendix A. Acronyms and Abbreviations

Acronym List

A comprehensive list of acronyms and abbreviations used throughout the manual.

Appendix B. Tank and Pump Module

Tank and Pump Components

Details the typical components found in a tank and pump module assembly.

Fill the Storage Tank

Instructions for filling the pressurized storage tank with water/glycol mixture.

Appendix C. Request for Initial Startup

Mandatory Initial Startup Requirements

Checklist of mandatory tasks required to be completed before initial startup.

Initial Startup Agreement

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