EasyManua.ls Logo

Trane BAYRLAY004A User Manual

Trane BAYRLAY004A
8 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
Model:
BAYECON200A
BAYECON201A
BAYRLAY004A
Horizontal Economizer & Rain Hood
Used with:
2/4TC*,WC*,YC*,DC* *018-036A
2/4TC*,WC*,YC*,DC* *042-060A
(Required with WC* models)
General
The economizer is a multi-damper design. It inserts into the
return air stream and is connected to the unit low voltage
supply through wire leads. The economizer is fully acces-
sible through an access panel.
Use care when inserting the economizer in the return air
compartment, to prevent damaging the foil faced insula-
tion.
WARNING
!
WARNING
!
CAUTION
!
18-HE39D9-6
Installer’s Guide
ALL phases of this installation must comply with NATIONAL, STATE AND LOCAL CODES
IMPORTANT This Document is customer property and is to remain with this unit. Please return to service
information pack upon completion of work.
HAZARDOUS VOLTAGE - DISCONNECT POWER BEFORE SERVICING
WARNING:
Important: The Economizer installation requires that you first
install an air filter rack ordered separately. Use:
BAYFLTR101A for 2/4YC*, WC*, TC*, DC* *018-3036A
BAYFLTR201A for 2/4YC*, WC*, TC*, DC* *042-3060A.
When the economizer is installed in WC* models, relay
accessory kit BAYRLAY004A is required. Refer to the drawing
on page 6 to make your relay wiring connections in the Control
Box.
Inspect Contents
You must report damage and make claims to the transporta-
tion company immediately. Report missing parts to your
supplier immediately and replace with authorized parts
only.
Identify Economizer Kit Contents
Refer to Figure 2 on page 3 to identify the kit contents.
ELECTRIC SHOCK HAZARD
OPEN AND LOCK OUT ALL UNIT DISCONNECTS PRIOR
TO ACCESSORY INSTALLATION OR UNIT MAINTENANCE,
TO PREVENT INJURY OR DEATH FROM ELECTRICAL
SHOCK OR CONTACT WITH MOVING PARTS.
SAFETY HAZARD
DO NOT REMOVE END COVERS FROM ECONOMIZER AC-
TUATOR; THE SPRING-RETURN ASSEMBLY MAY RELEASE
AND CAUSE PERSONAL INJURY.
Install Economizer Kit
1. Remove the unit economizer/filter access panel, the
evaporator coil and blower access panel, and the electri
cal control box access panel, see Figure 1 on page 2.
2. Filter frame must be installed prior to economizer installa-
tion.
3. Apply two gaskets to horizontal economizer mounting
flanges. See Figure 2 on page 3.
4a. Small Cabinet - BAYECON200A
(TC*,WC*,YC*,DC* *018A to 3036A)
Set the horizontal economizer over the horizontal return
air opening on the unit. The notches in the bottom
flange of the economizer clear the two existing screws
below the return air opening of the unit.
4b. Medium Cabinet Only - - BAYECON201A
(TC*,WC*,YC*,DC* *042A to 3060A)
Apply a gasket to the economizer and slide the top
flange of the economizer under the lip between the top
and bottom sections of the unit. Mate the notches on
the top flange of the economizer with the existing screws
between the top and bottom sections of the unit. The
notches on the bottom flange of the economizer clear
the two existing screws below the return air opening of
the unit.
Question and Answer IconNeed help?

Do you have a question about the Trane BAYRLAY004A and is the answer not in the manual?

Trane BAYRLAY004A Specifications

General IconGeneral
ModelBAYRLAY004A
RefrigerantR-410A
Voltage208/230V
Phase1
Compressor TypeScroll
Product TypeAir Conditioner
Cooling Capacity4 Tons
Weight220 lbs

Summary

General Information

Economizer Description

The economizer is a multi-damper design connecting to unit low voltage supply through wire leads.

Filter Rack Requirement

Economizer installation requires the prior installation of an air filter rack.

Relay Kit for WC* Models

BAYRLAY004A relay accessory kit is required when the economizer is installed in WC* models.

Kit Contents and Inspection

Identify Kit Contents

Refer to Figure 2 on page 3 to identify the economizer kit contents.

Inspect Contents

Report damage to the transportation company and missing parts to the supplier immediately.

Safety Precautions

Hazardous Voltage Warning

Disconnect power before servicing to prevent electrical shock or death.

Electric Shock and Moving Parts Hazard

Lock out unit disconnects to prevent injury or death from electrical shock or contact with moving parts.

Actuator Spring-Return Hazard

Do not remove economizer actuator end covers to prevent injury from spring release.

Installation Caution

Use care during insertion to avoid damaging the foil-faced insulation.

Economizer Installation Steps

Remove Access Panels

Remove the unit economizer/filter access panel, coil, blower, and electrical control box access panels.

Filter Frame Installation

The filter frame must be installed prior to economizer installation.

Apply Gaskets to Mounting Flanges

Apply two gaskets to the horizontal economizer mounting flanges.

Small Cabinet Installation (BAYECON200A)

Set economizer over return air opening, aligning notches with existing screws.

Medium Cabinet Installation (BAYECON201A)

Slide economizer under top lip, aligning notches with screws, and clear bottom screws.

Secure Top Flange

Drill holes and drive screws to secure the top flange of the economizer to the unit.

Secure Side Flanges

Drill holes and drive screws to secure the sides of the economizer to the unit.

Mount Mixed Air Sensor

Mount the Mixed Air sensor to the partition using screws and route wires.

Apply Gasket to Rain Hood

Apply a gasket to the Rain Hood flanges.

Attach Rain Hood

Place the Rain Hood over the horizontal return air opening and attach with screws.

Route Wiring Harness

Route the main wiring harness to the Mixed Air sensor and to the Control Box.

Connect Mixed Air Sensor Wires

Connect the two Mixed Air Sensor wires to the mating pigtail wires.

Complete Wiring Connections

Complete wiring in the Control Box per the diagram and secure all wires.

Heat Pump (WC*) Model Wiring

BAYRLAY004A relay accessory kit is required for WC* heat pump models.

Attach Return Duct

Attach the return duct to the economizer.

Power Up and Adjustments

Power the economizer and run the checkout procedure, adjusting controller settings.

Replace Access Panels

Reinstall the unit Coil access panel, Blower access panel, and Control Box access panel.

Economizer Wiring Diagrams

TC*/YC* Economizer Connection Diagram

Diagram showing wiring connections for TC*/YC* economizer models.

WC* Economizer Connection Diagram

Diagram showing wiring connections for WC* economizer models, including relay kit.

Economizer Checkout Procedure

Motor Operation Checkout

Procedure to check motor operation for full open, closed, and spring return positions.

Single Enthalpy Checkout

Procedure and chart for single enthalpy changeover set point verification.

Enthalpy Checkout Procedure (Table 2)

Detailed steps for checking enthalpy sensor and motor response.

Enthalpy LEDs and Checkout

Location of controls and meter points for enthalpy checkout and troubleshooting.

Related product manuals