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Trane Foundation EBC240 User Manual

Trane Foundation EBC240
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Only qualified personnel should install and service the equipment. The installation, starting up, and servicing of heating, ventilating, and air-conditioning
equipment can be hazardous and requires specific knowledge and training. Improperly installed, adjusted or altered equipment by an unqualified person
could result in death or serious injury. When working on the equipment, observe all precautions in the literature and on the tags, stickers, and labels that
are attached to the equipment.
November 2020
RRTT--SSVVXX5500JJ--EENN
Installation, Operation, and Maintenance
Packaged Rooftop Air
Conditioners Foundation
Cooling Only and Electric Heat
15 to 25 Tons, 60 Hz
Model Numbers: EBC180-300

Table of Contents

Questions and Answers:

Trane Foundation EBC240 Specifications

General IconGeneral
BrandTrane
ModelFoundation EBC240
CategoryAir Conditioner
LanguageEnglish

Summary

Introduction and Safety

Safety Advisories Explained

Defines three types of safety advisories: WARNING, CAUTION, and NOTICE for hazard communication.

Environmental and Refrigerant Practices

Discusses refrigerants, environmental impact, and emphasizes responsible handling and technician certification.

Field Wiring and PPE Requirements

Stresses qualified personnel for wiring/grounding and details necessary PPE for installation/servicing.

Operational Policies and Manual Overview

EHS Policies and Water Damage Warnings

Mandates EHS policies compliance and warns against unit base penetrations causing leaks.

Manual Content and Factory Training

Describes the manual's scope and provides info on Trane University training opportunities.

Model Number Description

Unit Type and Efficiency Digits

Explains the first two digits of the model number defining unit type and efficiency rating.

Airflow and Cooling Capacity Digits

Details digits defining airflow configuration and nominal gross cooling capacity (MBH/Tons).

Design Sequence and Voltage Selection

Explains digits for major/minor design sequence and voltage selection.

Control, Heating, and Service Sequence Digits

Defines digits for unit controls, heating capacity, and service sequence.

Fresh Air, Fan, and Access Digits

Explains digits related to fresh air selection, fan type, and unit access.

Coil Protection and Base Provisions Digits

Details digits for condenser coil protection and through-the-base electrical provisions.

Disconnect Switch and Monitoring Digits

Specifies digits for disconnect switches and system monitoring controls.

General Information and Unit Inspections

Fiberglass Wool Safety Precautions

Warns about fiberglass exposure hazards and specifies required Personal Protective Equipment (PPE).

Unit Inspection Procedures

Outlines essential inspection steps upon unit receipt to identify shipping damage.

Unit Storage Guidelines

Advises on proper unit storage procedures to prevent internal condensate formation.

Unit Description and Control Systems

Unit Overview and Economizer Controls

Describes unit features, electromechanical, and JADE Low Leak economizer controls.

System Input Devices and Safety Features

Lists input devices, optional switches, phase monitors, and safety controls.

Temperature and Frost Protection

Explains discharge line thermostat, power exhaust, and evaporator frost control functions.

Compressor Safety and Sensors

Details compressor safety devices and introduces temperature sensors.

Advanced Unit Controls and Sensors

Thermostat Specifications

Describes specific digital display thermostats (TCONT802AS32DA, TCONT402AN32DA) for unit control.

CO2 and Occupancy Sensor Integration

Explains the optional CO2 sensor for DCV and occupancy sensor for damper control.

JADE Controller Operating Modes

Explains how the JADE controller initiates and manages various unit operating modes.

Dimensional Data and Installation Clearances

Typical Installation Clearances

Illustrates minimum operating and service clearances required for unit installations.

Dimensional Views: Electrical Heat

Overview: Electric Heat Unit

Provides an overview illustration of the unit configuration with optional electrical heat.

Front and Side Views: Electric Heat

Shows front and side dimensional views of the unit with optional electrical heat.

Dimensional Views: Horizontal and Plain

Plain View: Electric Heat Units

Displays the plain (top) view dimensions for units equipped with optional electrical heat.

Back View: Horizontal Configuration

Shows the back view dimensions for a unit in a horizontal configuration.

Dimensional Views: Roof Curb and Ducts

Roof Curb Dimensions

Illustrates dimensions and details related to the roof curb installation.

Downflow Duct Connections

Details dimensions for downflow duct connections and field fabrication requirements.

Dimensional Views: Downflow Clearance and Economizer

Downflow Unit Clearance Requirements

Shows specific clearance requirements for downflow unit installations.

Barometric Relief and Economizer Layout

Illustrates dimensions and components related to barometric relief and economizer configurations.

Dimensional View: Manual Damper

Manual Damper Unit Dimensions

Displays dimensions and details for units equipped with a manual damper.

Unit Weights and Rigging

Unit and Corner Weights Data

Provides comprehensive data on unit weights and center of gravity dimensions.

Improper Unit Lift Warning

Warns against improper lifting techniques and the potential for severe injury or damage.

Rigging and Lifting Procedures

Offers detailed instructions and critical warnings for safely rigging and lifting the unit.

Rigging and Center of Gravity Illustration

Rigging and Center of Gravity Diagram

Illustrates key rigging points and center of gravity for proper unit lifting operations.

Installation: Foundations and Ductwork

Unit Foundation and Roof Support

Discusses roof support requirements and risks of roof collapse during foundation setup.

Water and Roof Damage Prevention

Warns against leaks from base penetrations and protects roofs from refrigerant exposure.

Horizontal Unit and Ductwork Installation

Provides notes for horizontal units and recommendations for ductwork installation.

General Unit Installation Requirements

Lists essential general requirements for the successful and safe installation of the unit.

Installation: Electrical and Drain Requirements

Main Electrical Power Requirements

Details requirements for the main electrical power supply, wiring, and connections.

Electric Heat Power Specifications

Outlines power supply specifications for electric heaters and their connections.

Condensate Drain Configuration

Explains condensate drain connection requirements, including traps, pitch, and pipe material.

Filter and MERV13 Filter Installation

Describes filter installation procedures and optional MERV13 filter guidance.

Field Installed Power Wiring

Guides on the standard field installed power wiring entrance and proper conductor sizing.

Installation: Main Power and Control Wiring

Main Unit Power Connections

Covers essential main unit power requirements, including wiring, grounding, and disconnect switches.

Optional Through-Base Electrical Wiring

Details wiring procedures for the optional Through the Base Electrical option.

Control Power Transformer and 24 Vac Controls

Explains control transformers and provides guidance on 24 Vac control wiring.

Installation: Thermostat Wiring Diagrams

Thermostat Conductor Sizing

Details wire size recommendations for 24V AC thermostat connections to electromechanical units.

Conventional Thermostat Field Wiring

Illustrates a typical field wiring diagram for connecting a conventional thermostat.

Installation: Voltage and Phasing Safety

Voltage Imbalance Requirements

Explains stringent voltage requirements for three-phase power and calculation of imbalance.

Hazardous Voltage and Live Component Safety

Warns about extreme danger of voltage and necessity of power disconnection for safety.

Electrical Phasing for Three-Phase Motors

Covers correct electrical phasing for three-phase motors and phase sequence identification.

Installation: Component Checks and Safety

Compressor Crankcase Heater Operation

Details the importance and operation of compressor crankcase heaters for oil management.

Unit Disconnect and Capacitor Safety

Provides info on unit disconnect and warns about hazardous voltage from capacitors.

Field Wiring and Grounding Mandates

Reinforces the mandatory requirements for proper field wiring and grounding installation.

Installation: Field Wiring Route

Field Wiring Route Illustration

Illustrates the recommended route for routing field wiring connections within the unit.

Pre-Start Procedures

Verifying Proper Air Flow

Explains the significance of proper airflow and how to adjust belt drive fan speed.

Electromechanical Controls Testing

Outlines the specific test procedures for electromechanical control system checks.

Start-Up: Electromechanical Controls

Electromechanical Controls Sequence

Describes the sequence of operation for units employing electromechanical controls.

Cooling Operations Explained

Explains cooling operation without and with an economizer, and fan operation.

Economizer and Heating Setup

Guides on setting up standard economizers and details heating operations.

Start-Up: System Operations

Ignition, Overflow Switch, and Low Ambient

Details ignition module, optional overflow switch, and low ambient operation.

Motor Overload and Two-Speed Fan Control

Explains 10HP motor overload settings and two-speed indoor fan control logic.

Cooling Operation Modes

Describes the unit's cooling operation modes, including fan speed management.

Start-Up: Protective Controls and Modes

Economizer Minimum Position for 2-Speed Fan

Explains setting minimum economizer positions for units with two-speed fans.

Compressor Protective Controls

Details phase monitor, pressure cutouts, and anti-short cycle timer functions.

Coil Frost Protection and Emergency Stop

Explains coil frost protection and the function of the Emergency Stop input.

Start-Up: JADE Economizer Sequence

JADE Controls: Low Leak Economizer Sequence

Details the sequence of operation for JADE controls with a low leak economizer system.

Dry Bulb Operation Tables (1-Speed Fan)

Tables showing dry bulb operation logic without DCV for 1-speed fans.

Enthalpy Operation Table (1-Speed Fan)

Table showing enthalpy operation logic without DCV for 1-speed fans.

Start-Up: Economizer Operation Tables

Enthalpy Operation Table (DCV, 1-Speed)

Table showing enthalpy operation logic with DCV for 1-speed fans.

Dry Bulb Operation Table (2-Speed Fan)

Table showing dry bulb operation logic without DCV for 2-speed fans.

Start-Up: Economizer Operation Tables (Cont.)

Dry Bulb Operation Table (DCV, 2-Speed)

Table showing dry bulb operation logic with DCV for 2-speed fans.

Enthalpy Operation Table (2-Speed Fan)

Table showing enthalpy operation logic without DCV for 2-speed fans.

Start-Up: Economizer Setup and Controls

Enthalpy Operation Table (DCV, 2-Speed)

Table showing enthalpy operation logic with DCV for 2-speed fans.

Economizer Set-Up Guidelines

Guides on setting economizer minimum positions based on ambient temperature and curves.

Optional Controls: Overflow and Low Ambient

Repeats the function of optional condensate overflow switch and low ambient operation.

Motor Overload and Low Ambient

Repeats details on 10HP motor overload settings and low ambient operation.

Start-Up: Fan, Protective Controls, and FDD

Two-Speed Fan Control and Phase Monitor

Repeats explanations of two-speed fan control and phase monitor functions.

Pressure Cutouts and Frost Protection

Repeats functions of pressure cutouts, temperature limits, and coil frost protection.

Operating Modes, FDD, and Economizer Startup

Explains operating modes, FDD certification, and standard economizer startup.

Start-Up: Testing and Procedures

LLE Controls Test Procedure

Details the specific test procedure for Low Leak Economizer (LLE) controls.

Compressor and Heating Start-Up

Provides instructions for starting compressors and heating components, verifying operation.

Final System Setup

Final Unit Checks and Programming

Lists essential final checks and programming steps before leaving the unit operational.

Maintenance: Fan Belts and Safety

Fan Belt Adjustment and Tensioning

Provides instructions for adjusting belt tension on belt-drive fan units.

Rotating Component Safety Warning

Repeats the critical warning about hazards from rotating components during maintenance.

Maintenance: Monthly and Seasonal Checks

Monthly Maintenance Checklist

Lists key monthly maintenance checks, including filters and condensate overflow switch.

Cooling Season Maintenance Tasks

Details specific maintenance tasks and checks required during the cooling season.

Maintenance: Seasonal Checks and Coil Cleaning

Rotating Component and Equipment Safety

Repeats safety warnings and warns against forcing motor shafts, which can cause damage.

Heating Season and Coil Cleaning Procedures

Details heating season checks and explains coil cleaning for efficiency.

Hazardous Chemical Warning for Coil Cleaning

Warns about the serious hazards associated with chemical coil cleaning agents.

Maintenance: Microchannel Coils and Data Logging

Microchannel Coil Cleaning Precautions

Provides specific cleaning instructions and warnings for microchannel (MCHE) coils.

Coil Damage Warning and Data Logging

Warns against detergents on microchannel coils and provides instructions for logging unit data.

Maintenance: Sample Log

Sample Maintenance Log Template

Provides a template for recording crucial maintenance data, including operating parameters.

Troubleshooting: General and Cooling Failures

Hazardous Service Procedures Reminder

Repeats critical safety precautions required for all service procedures.

Standard Troubleshooting and Cooling Failures

Offers general troubleshooting steps and lists causes for cooling system failures.

Heat/Cool Failure and LLE Troubleshooting

Identifies causes for heat/cool failures and provides troubleshooting for LLE systems.

Low Leak Economizer Fault Codes

Lists fault codes and descriptions specific to the Low Leak Economizer system.

Troubleshooting: Lockouts and Economizer Controls

Resetting Cooling and Heating Lockouts

Explains the methods for resetting cooling and heating lockouts on the unit.

Condensate Overflow and Economizer ECA

Describes issues with overflow switches and verifying Economizer ECA status.

Economizer Error Codes

Lists specific error codes generated by the Economizer Control system and their meanings.

Wiring Diagrams

Wiring Diagram Reference Table

Lists available wiring diagrams, their numbers, and descriptions for system reference.

Warranty Information

Commercial Unitary Equipment Warranty

Outlines the specific warranty coverage provided for commercial unitary equipment.

Covered Products and Basic Warranty Terms

Lists covered products and details the duration and terms of the standard warranty.

Warranty Exclusions and Limitations

Lists specific conditions and circumstances that are excluded from warranty coverage.

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