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Trane Foundation EAC180AD User Manual

Trane Foundation EAC180AD
28 pages
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April 2020
RT-SVX055D-EN
SAFETY WARNING
Only qualified personnel should install and service the equipment. The installation, starting up, and servicing of
heating, ventilating, and air-conditioning equipment can be hazardous and requires specific knowledge and training.
Improperly installed, adjusted or altered equipment by an unqualified person could result in death or serious injury.
When working on the equipment, observe all precautions in the literature and on the tags, stickers, and labels that are
attached to the equipment.
Packaged Rooftop Air Conditioners
Foundation™ Electric/Electric
15 – 22 Tons, 50Hz
Installation, Operation, and Maintenance
Model:
EAC180-270AD
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Trane Foundation EAC180AD Specifications

General IconGeneral
ModelEAC180AD
TypeAir Conditioner
RefrigerantR-410A
Voltage208/230V
Phase1
Cooling Capacity18000 BTU

Summary

Model Number Description

Model Number Notes

Brief notes and explanations regarding the unit's model designation and configuration options.

Introduction

Warnings, Cautions, and Notices

Definitions and explanations of safety advisories used throughout the manual to ensure user safety.

Important Environmental Concerns

Discussion on man-made chemicals affecting the ozone layer and refrigerants.

Important Responsible Refrigerant Practices

Emphasizes the importance of responsible handling, reclaiming, and recycling of refrigerants.

EHS Policies and Safety

Outlines company EHS policies for work activities and adherence to local regulations for safety.

Overview of Manual

Provides a brief description of the manual's content and its purpose for operation and maintenance.

General Information

Unit Inspection

Procedures for inspecting the unit upon arrival, checking nameplate data and for shipping damage.

Precautionary Measures

Details safety precautions, especially regarding fiberglass wool exposure and proper PPE usage.

First Aid Measures

Provides immediate actions for eye and skin contact with dust or materials, and seeking medical attention.

Storage

Guidelines for storing the unit to prevent condensate formation in electrical compartments and motors.

Unit Description

Overview of the unit's factory testing, dehydration, and component features like direct-drive fans.

System Input Devices & Functions

Explains basic input devices and their functions as they interface with unit features, referencing schematics.

Drain Pan Condensate Overflow Switch (Optional)

Describes the function of the optional COF switch which disables the unit when condensate level rises.

Phase Monitor

Details the phase monitor module's function in protecting against phase loss, reversal, and unbalance.

Discharge Line Thermostat Control

Explains how discharge line thermostats and high-pressure controls protect the compressor by disabling its contactor.

Evaporator Frost Control (Optional)

Describes the optional Frostat™ control that prevents compressor operation or shuts it down if frost conditions occur.

Locking Safety Device with Anti-Short Cycle Timer

Explains the device that monitors safety switch trips to prevent short cycling and protect the compressor.

Sensors

Details various sensors like high-temperature sensors and thermostats, including their functions and setpoints.

Dimensional Data

Unit Weights

Rigging

Provides essential safety warnings and instructions for properly lifting and rigging the unit, including weight considerations.

Installation

General Unit Requirements

A checklist of essential steps for successful unit installation, covering shipping, model verification, and site requirements.

Unit Foundation

Critical instructions and warnings regarding roof structure support, unit leveling, and anchoring methods.

Horizontal Units

Specific notes for installing horizontal units, including leveling and snow line considerations.

Ductwork

Recommendations for ductwork connections, including flexible connectors and weatherproofing outdoor ductwork.

Filter Installation

Information on accessing and requirements for the unit's installed filters.

Field Installed Power Wiring

Guidelines for proper sizing, installation, and compliance of field-supplied power wiring to the unit.

Main Unit Power

Critical safety warning and requirements for field wiring and grounding of the main unit power supply.

Standard Wiring

Details on protecting electrical service from over current and sizing protection devices according to nameplate data.

Control Power Transformer

Information on the 24-volt control power transformer, its accessories, and circuit breaker reset procedure.

Controls using 24 Vac

Guidelines for AC control wiring, including conductor sizing, resistance limits, and conduit separation.

Voltage Imbalance

Explains how to measure and correct voltage imbalance to prevent motor overheating and failure.

Electrical Phasing (Three Phase Motors)

Instructions for determining and correcting electrical phasing to ensure proper motor rotation and prevent damage.

Compressor Crankcase Heaters

Emphasizes powering the unit and energizing crankcase heaters before compressor starts to prevent premature failure.

Checklist

A final checklist to ensure all components are correctly installed and ready for operation before start-up.

Pre Start

Verifying Proper Air Flow (Units with Belt Drive Indoor Fan)

Details the importance of proper airflow and how to adjust fan speed for optimal system performance.

Electromechanical Controls Test Procedure

Step-by-step instructions for testing electromechanical controls by making specific thermostat wire connections.

Start Up

Sequence of Operation

Describes the sequence of operations for cooling and heating cycles using electromechanical controls.

Electromechanical Controls

Explains the operation of cooling, fan, and heating cycles using electromechanical controls and thermostat settings.

Drain Pan Condensate Overflow Switch (Optional)

Details the function of the optional COF switch in preventing drain pan overflow and disabling the unit.

Low Ambient Operation (Optional)

Describes how the Low Ambient Controller cycles the outdoor fan motor during low ambient temperatures.

10 Horsepower Motor Overload

Instructions to ensure proper protection for 10HP indoor fan motors by setting the overload dial.

Compressor Start-Up

Procedures for connecting service gauges, verifying compressor rotation, and checking pressures during start-up.

Heating Start-Up

Steps to check heater stage operation by measuring amperage at the heater contactor.

Final System Set Up

Final checks before leaving the unit, including programming thermostat settings and ensuring panels are secured.

Maintenance

Fan Belt Adjustment–Belt Drive Units

Procedure for adjusting fan belt tension using a belt tension gauge to ensure proper unit operation.

Monthly Maintenance

Routine checks including inspection of filters, drain pans, coils, and electrical connections.

Filters

Instructions for inspecting, cleaning, or replacing the unit's return air filters as needed.

Condensate Overflow Switch

Guidance on checking the condensate overflow switch float for free movement during maintenance.

Cooling Season

Specific checks for the cooling season, including drain pans, coils, fan motors, and damper linkages.

Heating Season

Checks relevant to the heating season, such as inspecting filters, fan motors, and the electric heat system.

Condenser Coil Cleaning

Procedures for cleaning condenser coils to maintain operating efficiency, with specific notes for microchannel coils.

Final Process

A section for recording unit data, such as model number, serial number, and wiring diagram numbers, for future reference.

Troubleshooting

Standard Troubleshooting

Guidance on diagnosing and resetting common failures like cooling failures, heat/cool lockouts, and condensate overflow.

Wiring Diagrams

Warranty

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