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Trane RTAC 350 Series User Manual

Trane RTAC 350 Series
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Installation
Operation
Maintenance
Series R Air-Cooled Helical Rotary
Liquid Chillers
RTAC Plus 140 - 350 Ton (60 Hz)
RTAC Plus 140 - 300 Ton (50 Hz)
SAFETY WARNING
Only qualied personnel should install and service the equipment. The installation, starting up, and
servicing of heating, ventilating, and air-conditioning equipment can be hazardous and requires specic
knowledge and training. Improperly installed, adjusted or altered equipment by an unqualied person
could result in death or serious injury. When working on the equipment, observe all precautions in the
literature and on the tags, stickers, and labels that are attached to the equipment.
May 2014 RTAC-SVX002A-EN
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Trane RTAC 350 Series Specifications

General IconGeneral
BrandTrane
ModelRTAC 350 Series
CategoryChiller
LanguageEnglish

Summary

Installation Operation Maintenance

Series R Air-Cooled Helical Rotary Liquid Chillers

Overview of RTAC Plus chiller models, capacity range, and frequency.

RTAC Unit Specifications (60 Hz Standard)

Tab. II-01 - General data — 140-350 ton 60 Hz units - standard efficiency

Presents detailed specifications for standard efficiency 60 Hz units.

RTAC Unit Specifications (60 Hz High Efficiency)

Tab. II-02 - General data — 140-400 ton 60 Hz units - high efficiency

Lists detailed specifications for high-efficiency 60 Hz units.

RTAC Unit Specifications (50 Hz Standard)

Tab. II-03 - General data — 140-400 ton 50 Hz units - standard efficiency

Provides detailed specifications for standard efficiency 50 Hz units.

RTAC Unit Specifications (50 Hz High Efficiency)

Tab. II-04 - General data — 140-400 ton 50 Hz units - high efficiency

Lists detailed specifications for high-efficiency 50 Hz units.

Unit Dimensions (50/60 Hz)

Fig. II-04 - Unit Dimensions 140 SE 155 SE - 50/60 HZ

Displays unit dimensions for specific models and frequencies.

Fig. II-05 - Unit Dimensions 140 HE 170 SE - 50/60 HZ

Shows unit dimensions for specific models and frequencies.

Unit Dimensions (Various Models)

Fig. II-06 - Unit Dimensions 140 XE Ton, 60 Hz...

Illustrates unit dimensions for various models and configurations.

Fig. II-07 - Unit Dimensions 155-170 XE Ton, 60 Hz...

Displays unit dimensions for specific models and frequencies.

Fig. II-08 - Unit Dimensions 225-250 HE 185-200 XE Ton, 60 Hz

Shows unit dimensions for specific models and frequencies.

Fig. II-09 - Unit Dimensions 225-250 HE 185-200 XE Ton, 60 Hz

Illustrates unit dimensions for specific models and frequencies.

Fig. II-10 - Unit Dimensions 250 XE 350 SE Ton 60 Hz...

Displays unit dimensions for specific models and frequencies.

Installation Mechanical - Responsibilities and Nameplates

Contractor Installation Responsibilities

Outlines the general responsibilities of the contractor during installation.

Installation Mechanical - Storage and Location

Installation Mechanical - Lifting Procedures

Installation Mechanical - Unit Weights (60 Hz)

Tab. III - 01 – Aluminum fin unit weights (60 Hz units)

Provides weight data for aluminum fin units at 60 Hz.

Installation Mechanical - Unit Weights (50 Hz)

Tab. III - 02 – Aluminum fin unit weights (50 Hz units)

Lists weight data for aluminum fin units at 50 Hz.

Installation Mechanical - Isolation and Sound

Sound Isolation and Emission Control

Discusses methods for isolating the unit and reducing sound emissions.

Installation Mechanical - Foundation and Clearances

Foundation Requirements

Details requirements for the unit's foundation and mounting pads.

Fig. III-05 – Recommended Clearances (15ft Bases)

Shows recommended clearances for 15-foot base units.

Installation Mechanical - Recommended Clearances

Fig. III-06 – Recommended Unit Clearances (18-21ft Bases)

Displays recommended clearances for 18-21 foot base units.

Fig. III-07 – Recommended Unit Clearances (30-45ft Bases)

Illustrates recommended clearances for 30-45 foot base units.

Installation Mechanical - Piping and Drainage

Installation Mechanical - Piping Components and Flow Control

Evaporator Water Pressure Drop Charts

Fig. III-08 – Evaporator Water Pressure Drop (140-250 Ton)

Illustrates evaporator water pressure drop curves for RTAC 140-250 Ton units.

Fig. III-09 – Evaporator Water Pressure Drop Curves

Shows water-side pressure drop vs. flow rate curves.

Installation Mechanical - Water Treatment and Gauges

Installation Mechanical - Freeze Protection and Glycol

Freeze Protection Measures

Details measures for protecting the unit from freezing in subfreezing ambient temperatures.

Glycol Recommendations Tables

Tab. III-03 – Glycol Recommendations

Provides recommendations for glycol percentages based on operating conditions.

Tab. III-04 – Refrigerant Cutout and % Glycol

Lists recommended low evaporator refrigerant cutout and % glycol.

Installation Electrical - General Recommendations

General Electrical Wiring Compliance

Covers compliance with codes, field wiring diagrams, and unit electrical data.

Installation Electrical - Wiring and Components

Electrical Wiring Diagrams - Starter Panel

Fig. IV-01 – Starter Panel RTAC 140-350 Diagram

Shows a wiring diagram for the starter panel of RTAC 140-350 units.

Electrical Wiring Diagrams - Startup Panel

Fig. IV-02 – Startup Panel for Low Temperature RTAC 140-350

Illustrates the startup panel for low-temperature RTAC 140-350 units.

Installation Electrical - Control Power and Interconnecting Wiring

Interconnecting Wiring and Pump Interlock

Discusses interconnecting wiring, including chilled water pump interlock.

Pump Relay Operation and Status Outputs

Tab. IV-01 – Pump Relay Operation Table

Lists pump relay operations based on chiller mode.

Pump Relay Operation and Relay Assignments

Tab. IV-02 – Pump Relay Operation Details

Details pump relay operations for various chiller modes.

Relay Operation and Low Voltage Wiring

Tab. IV-03 – Relay Terminal Assignments

Lists pump relay terminal assignments and their functions.

Low Voltage Connections and Control Options

Setpoint Options - ECWS and ECLS

External Chilled Water Setpoint (ECWS) Option Details

Details the ECWS option for setting external chilled water setpoints.

External Current Limit Setpoint (ECLS) Option Details

Explains the ECLS option for setting external current limits.

Chilled Water Reset (CWR) Functionality

Chilled Water Reset (CWR) Explanation

Explains how CH530 resets chilled water set point based on temperature.

Reset Type Equations and Table

Tab. IV-04 – Reset Type Configuration

Lists reset types, ratios, ranges, and factory defaults.

Communications Interface Options

Tab. IV-05 – Communication Wire Size and Length

Lists wire sizes and maximum communication wire lengths.

Field Wiring Requirements for Communication Links

Tab. IV-06 – Cable Dimension vs. Max Extension

Shows cable dimensions vs. maximum extension in Spanish.

Unit Electrical Data - Standard Efficiency (60 Hz)

Tab. IV-08 Unit electrical data for standard efficiency at all ambient operation

Provides electrical data for standard efficiency units at all ambient operations.

Unit Electrical Data - High Efficiency (60 Hz)

Tab. IV-09 Unit electrical data for high efficiency at standard ambient operation

Lists electrical data for high efficiency units at standard ambient operation.

Electrical Wiring - Chilled Water Configuration Flowcharts

Fig. IV-04 – Arbitration flowcharts of chilled water configuration (Auto Local)

Illustrates arbitration flowcharts for chilled water configuration in Auto Local mode.

Fig. IV-05 – Arbitration flowcharts of chilled water configuration (Auto remote)

Shows arbitration flowcharts for chilled water configuration in Auto remote mode.

Electrical Wiring - Current Limit Setting Flowcharts

Fig. IV-06 – Arbitration flowcharts of Current limit setting

Displays arbitration flowcharts for current limit setting.

Electrical Wiring - Auto/Stop External Flowcharts

Fig. IV-07 – Arbitration flowcharts of configuration points Auto/Stop External

Illustrates flowcharts for Auto/Stop External configuration points.

Electrical Wiring - Locking Circuit Flowcharts

Fig. IV-08 – Arbitration flowcharts of configuration points of locking circuit

Shows arbitration flowcharts for locking circuit configuration points.

Electrical Wiring - Ice Manufacturing Control Flowcharts

Fig. IV-09 – Arbitration flowcharts of Control of Ice manufacturing

Displays arbitration flowcharts for controlling ice manufacturing.

V-Operating Principles - LonTalk Interface

Tab. V-01 – LonTalk Points List

Lists LonTalk communication interface points, variable types, and SNVT types.

Operating Principles - Refrigeration Cycle

RTAC Refrigeration Cycle Explanation

Explains the refrigeration cycle of the RTAC chiller.

Fig. V-01 – Pressure Enthalpy (P-h) Diagram

Shows the pressure-enthalpy diagram of the RTAC chiller's refrigeration cycle.

Operating Principles - System Schematic

Fig. V-02 – System Schematic Diagram

Illustrates the overall system schematic of the RTAC chiller.

Operating Principles - Key Components

Compressor Description and Function

Describes the compressor as a semi-hermetic, direct-drive rotary type.

Condenser and Subcooler Functionality

Explains the function of the condenser and subcooler.

Operating Principles - Evaporator and Oil System

Evaporator Operation Details

Details the evaporator's composition and operation.

Lubrication System Requirements

Describes the lubrication system and oil overcharge symptoms.

Operating Principles - RTAC Oil System Schematic

Fig. V-03 – RTAC Oil System Schematic

Shows a schematic of the RTAC oil system.

VI-Controls Interface - CH530 System Overview

CH530 Control System Components

Provides an overview of the CH530 control system and its components.

Controls Interface - DynaView Navigation

Fig. VI-01 DynaView Interface Image

Shows an image of the DynaView interface.

Controls Interface - Screen Layout and Controls

Controls Interface - Lockout and Modes Screen

Controls Interface - Chiller and Compressor Screens

Chiller Screen Summary

Summarizes chiller activity on the chiller screen.

Tab. VI-01 - Chiller Screen Data

Lists chiller screen descriptions, resolutions, and units.

Compressor Screen Navigation and Information

Describes the compressor screen display and navigation.

Controls Interface - Compressor and Refrigerant Screens

Tab. VI-02 - Compressor Screen Data

Lists compressor screen descriptions, resolutions, and units.

Controls Interface - Refrigerant and Setpoint Screens

Tab. VI-03 - Refrigerant Screen Data

Lists refrigerant screen descriptions, resolutions, and units.

Setpoint Screen Structure

Describes the two-part setpoint screen.

Tab. VI-04 - Setpoint Screen Data

Lists setpoint screen descriptions, resolutions, and units.

Controls Interface - Setpoint and Diagnostic Screens

Tab. VI-05 - Setpoint Screen Options

Lists setpoint screen titles and button selections.

Tab. VI-06 - Setpoint Screen Options

Lists setpoint screen descriptions, resolutions, and units.

Diagnostic Screen Access

Explains how to access and interpret the diagnostic screen.

Controls Interface - Power-Up and Display Information

Controls Interface - Setpoint Arbitration

Active Chilled Water Subscreen

Details the active chilled water setpoint and its arbitration.

Active Current Limit Setpoint Adjustment

Describes the active current limit setpoint and how to change it.

Controls Interface - Setpoint Subscreens

Active Current Limit Subscreen Details

Details the active current limit setpoint and its arbitration.

Active Ice Termination Subscreen

Describes the active ice termination setpoint subscreen.

Controls Interface - Refrigerant Screens

Refrigerant Screen Overview

Displays chiller aspects related to refrigerant circuits.

Controls Interface - Compressor and Line Data

Compressor Screen Information

Details compressor screen information and navigation.

Controls Interface - Setpoint and Analog Subscreens

Setpoint Screen Functionality

Describes the two-part setpoint screen for reviewing and changing setpoints.

Controls Interface - Setpoint List and Enumerated Subscreens

Setpoint List Screen for Review/Change

Lists setpoints that can be reviewed or changed.

Controls Interface - Setpoint Options and Conditions

Tab. VI-07 – Setpoint Options/Conditions Displayed

Lists setpoint options, conditions, and explanations.

Controls Interface - Setpoint Subscreens Table

Tab. VI-08 – Setpoint Subscreens Data Table

Details setpoint subscreens, including text, data, and ranges.

Controls Interface - Date and Time Setup Screens

Controls Interface - Power-Up Sequences and System Info

Controls Interface - TechView Software Usage

Controls Interface - Connecting to CH530 and Diagnostics

Diagnostics Overview and Legend

Introduces the diagnostics section and tables.

VII-Diagnostics - Setpoints View Items

Tab. VI-01 – Setpoints View Items Table

Lists diagnostic codes, names, severity, persistence, criteria, and reset levels.

Diagnostics - Codes and Criteria

VIII-Pre-Start Checkout - Installation Checklist

Installation Checklist Overview

Lists steps to verify after installation before starting the unit.

Electrical Wiring Considerations

General electrical wiring considerations.

Pre-Start Checkout - Electrical and System Checks

Pre-Start Checkout - System Checks and Voltage

Pre-Start Checkout - Phase Sequence and System Checks

Tab. VIII-01 – Cable Dimension vs. Max Extension (Spanish)

Shows cable dimensions vs. maximum extension in Spanish.

IX-Unit Start-Up Procedures - Initial Steps

Unit Start-Up Procedures - Seasonal and Restart

Seasonal Unit Start-Up Procedure Steps

Step-by-step procedure for seasonal unit start-up.

System Restart After Extended Shutdown

Procedure for restarting the unit after an extended shutdown.

Temporary Shutdown and Restart Procedure

Procedure for temporary unit shutdown and restart.

Unit Start-Up Procedures - Extended Shutdown

Extended Shutdown Procedure Steps

Procedure for taking the system out of service for an extended period.

X-Periodic Maintenance - General Procedures

Weekly Maintenance Tasks

Procedures for weekly maintenance while unit is running.

Monthly Maintenance Tasks

Procedures for monthly maintenance.

Annual Maintenance Tasks

Procedures for annual maintenance.

Periodic Maintenance - RTAC Logs and Configuration

RTAC Start-up Test Log Template

A log for recording RTAC start-up test data.

RTAC Unit Configuration Record

A section for recording RTAC unit configuration details.

Periodic Maintenance - Logging Instructions

Periodic Maintenance - RTAC Chiller Log (Part 1)

RTAC Chiller Log Template

A log for recording RTAC chiller operational data.

Periodic Maintenance - RTAC Chiller Log (Part 2)

XI-Maintenance Procedures - Refrigerant and Oil Management

Refrigerant and Oil Charge Management Importance

Discusses proper refrigerant and oil charge for unit operation and performance.

R134a Field Charging Procedure

Procedure for charging R134a refrigerant.

Factory Initial Refrigerant Charging Procedure

Procedure for initial refrigerant charging.

Maintenance Procedures - Refrigerant Charging

Field Refrigerant Charging Procedure Steps

Procedure for field refrigerant charging when the unit is empty.

Refrigerant Charge Isolation Procedures

Procedures for isolating refrigerant charge.

Maintenance Procedures - Charge Holding and Oil System

Tab. XI-01 – Charge Holding Capabilities on High Side

Lists charge holding capabilities on the high side.

Maintenance Procedures - Filter Replacement and Oil Charging

Maintenance Procedures - Oil System Schematic and Charge

Tab. XI-02 – Charge Holding Capabilities on High Side

Lists charge holding capabilities on the high side.

Maintenance Procedures - Oil Level Measurement and Charging

Maintenance Procedures - Evaporator Tubes and Compressor Replacement

Compressor Replacement Procedure Overview

Procedures for replacing a compressor.

XII-Wiring Diagram - Circuit 1

Fig. XII-01 – Wiring Diagram, M&L, Y-D, Circuit 1

Shows the wiring diagram for M&L, Y-D configuration of Circuit 1.

Wiring Diagram - Circuit 2

Fig. XII-02 – Wiring Diagram, M&L, Y-D, Circuit 2

Displays the wiring diagram for M&L, Y-D configuration of Circuit 2.

Wiring Diagram - Length 1A

Fig. XII-03 – Wiring Diagram, 3&4 Length, Length 1A, Y-D

Shows wiring diagram for 3&4 Length, Length 1A, Y-D configuration.

Wiring Diagram - Length 1B

Fig. XII-04 – Wiring Diagram, 3&4 Length, Length 1B, Y-D

Displays wiring diagram for 3&4 Length, Length 1B, Y-D configuration.

Wiring Diagram - Length 2A

Fig. XII-05 – Wiring Diagram, 3 Length, Length 2A, Y-D

Shows wiring diagram for 3 Length, Length 2A, Y-D configuration.

Wiring Diagram - Fan Length 2

Fig. XII-06 – Wiring Diagram, Fan, 3 Length, Length 2

Displays wiring diagram for Fan, 3 Length, Length 2.

Wiring Diagram - Fan Medium (140&155 Std)

Fig. XII-07 – Wiring Diagram, Fan, Medium, 140&155 Std

Shows wiring diagram for Fan, Medium, 140&155 Std.

Wiring Diagram - Fan Medium (Others)

Fig. XII-08 – Wiring Diagram, Fan, Medium, all others

Displays wiring diagram for Fan, Medium, all other models.

Wiring Diagram - Fan Big (225&250 Prem)

Fig. XII-09 – Wiring Diagram, Fan, Big (225&250 Prem)

Shows wiring diagram for Fan, Big (225&250 Prem).

Wiring Diagram - Fan Low Voltage

Fig. XII-10 – Wiring Diagram, Fan, 3&4 Length, Circuit 1, Low Voltage

Displays wiring diagram for Fan, 3&4 Length, Circuit 1, Low Voltage.

Wiring Diagram - Fan High Voltage

Fig. XII-11 – Wiring Diagram, Fan, 3&4 Length, Circuit 1, Hight Voltage

Shows wiring diagram for Fan, 3&4 Length, Circuit 1, Hight Voltage.

Wiring Diagram - Fan Standard (250T, 50Hz)

Fig. XII-12 – Wiring Diagram, Fan, 3 Length, Circuit 1, 250T, 50Hz, Std

Displays wiring diagram for Fan, 3 Length, Circuit 1, 250T, 50Hz, Std.

Wiring Diagram - Control M&L

Fig. XII-13 – Wiring Diagram, Control, M&L

Shows wiring diagram for Control, M&L.

Wiring Diagram - Controls 3&4 Length Circuit 1

Fig. XII-14 – Wiring Diagram, Controls, 3&4 Length, Circuit 1

Displays wiring diagram for Controls, 3&4 Length, Circuit 1.

Wiring Diagram - Controls Circuit 2

Fig. XII-15 – Wiring Diagram, Controls/Legend/Bus, 3 Length, Circuit 2

Shows wiring diagram for Controls/Legend/Bus, 3 Length, Circuit 2.

Wiring Diagram - Legend/LLID Bus M&L

Fig. XII-16 – Wiring Diagram, Legend/LLID Bus, M&L

Displays wiring diagram for Legend/LLID Bus, M&L.

Wiring Diagram - Legend/LLID Bus 3&4 Length Circuit 1

Fig. XII-17 – Wiring Diagram, Legend/LLID Bus, 3&4 Length, Circuit 1

Shows wiring diagram for Legend/LLID Bus, 3&4 Length, Circuit 1.

Wiring Diagram - Fan M&L Inverters

Fig. XII-18 – Wiring Diagram, Fan, M&L, Inverters

Displays wiring diagram for Fan, M&L, Inverters.

Wiring Diagram - Component Location (2 Length)

Wiring Diagram - Component Location (3 Length)

Wiring Diagram - Field Wiring Dual Input

Fig. XII-21 – Field wiring, 3&4 Length, Dual input Diagram

Shows field wiring for 3&4 Length, Dual input.

Wiring Diagram - Field Layout

Wiring Diagram - Field Layout (Part 2)

Wiring Diagram - Field Layout (All)

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