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Trane RTAD 165 User Manual

Trane RTAD 165
84 pages
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Installation
Operation
Maintenance
RTAD-SVX01F-E4
Series R™ Air-Cooled Helical Rotary
Liquid Chiller
RTAD 085 - 180 (50Hz)
Standard, Free Cooling and Heat
Recovery models

Table of Contents

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Trane RTAD 165 Specifications

General IconGeneral
ModelRTAD 165
Cooling Capacity165 tons
Compressor TypeScrew
RefrigerantR-134a
Voltage460V
Phase3

Summary

General Information

Safety Recommendations

Guidelines to prevent injury, damage during maintenance.

Installation - Mechanical

Unit Water Piping

Procedures for flushing and connecting water piping to the unit.

Freeze Protection

Methods to protect the unit from freezing in sub-freezing temperatures.

Installation - Electrical

Interconnecting Wiring

Wiring for chilled water pump interlock and control.

External chilled-water setpoint: voltage source 2-10 V (dc), or current source 4-20 mA

Connecting external signals for chilled water setpoint control.

External current limit setpoint: voltage source 2-10 V (dc) or current source 4-20 mA

Connecting external signals for current limit setpoint control.

Pre-Start Checkout

Installation Checklist

Checklist to verify installation procedures before unit start-up.

Unit Piping

Steps for flushing and connecting unit water piping.

Electrical Wiring

Steps for connecting unit power supply and components.

Unit Voltage Phasing

Importance of correct phase sequence for compressor rotation.

Unit Start-up Procedures

Daily Unit Start-Up

Sequence of operations for a typical chiller start-up.

Seasonal Unit Start-Up Procedure

Steps for starting the unit after seasonal shutdown.

System Restart After Extended Shutdown

Procedures for restarting the unit after a long period of inactivity.

Unit Shutdown Procedures

Temporary Shutdown And Restart

Procedure for short-term unit shutdown and subsequent restart.

Extended Shutdown Procedure

Procedure for taking the unit out of service for an extended period.

Maintenance

Weekly Maintenance

Routine checks to perform while the unit is running.

Monthly Maintenance

Maintenance tasks to perform on a monthly basis.

Annual Maintenance

Comprehensive maintenance tasks to perform annually.

Maintenance Procedures

Refrigerant Emission Control

Recommended practices for refrigerant recovery and emission reduction.

Refrigerant and Oil Charge Management

Importance of proper refrigerant and oil levels for operation.

R134a Field Charging Procedure

Procedure for charging refrigerant into the system.

Refrigerant Charging

Monitoring subcooling and superheat during refrigerant adjustments.

Isolating the refrigerant charge in the high pressure side for Low Side Repairs

Procedure to isolate refrigerant for low-side repairs.

Isolating the refrigerant charge in the low pressure side for High Side Repairs

Procedure to isolate refrigerant for high-side repairs.

Adding Refrigerant

Steps for recharging the unit with refrigerant.

Refrigerant Filter Changing Procedure

How to identify and replace the refrigerant filter.

Oil Charging Procedure

Critical steps for properly charging oil into the system.

Factory (initial) Oil-Charging Procedure

Procedure for initial oil charging of a new or serviced compressor.

Field Oil-Charging Procedure

Procedure for charging oil in the field, especially after component service.

Evaporator Heat Tape Checkout Procedure

Checking the evaporator heat tape for proper function.

Safety recommendations

General safety advice for maintenance and service activities.

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