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Trane *UH2D120A9V5VA User Manual

Trane *UH2D120A9V5VA
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ALL phases of this installation must comply with NATIONAL, STATE AND LOCAL CODES
IMPORTANT This Document is customer property and is to remain with this unit.
Please return to service information pack upon completion of work.
Installer’s Guide
*__First letter may be “A” or “T”
Upflow / Horizontal and Downflow / Horizontal,
Gas-Fired, Direct Vent, 2-Stage Condensing
Furnaces with Variable Speed Inducer
A341624P11
© 2010 Trane All Rights Reserved
UPFLOW
*UH2
UPFLOW/HORIZONTAL
*DH2
DOWNFLOW
DOWNFLOW/HORIZONTAL
Figure 1
18- CD26D1- 1
0
Available in French Canadian (FC)
*UH2B060A9V3VA
*UH2B080A9V3VA
*UH2B080A9V4VA
*UH2C100A9V4VA
*UH2C100A9V5VA
*UH2D120A9V5VA
*DH2B060A9V3VA
*DH2B080A9V3VA
*DH2B080A9V4VA
*DH2C100A9V4VA
*DH2D120A9V5VA

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Trane *UH2D120A9V5VA Specifications

General IconGeneral
BrandTrane
Model NumberUH2D120A9V5VA
CategoryFurnace
TypeGas
Installation TypeUpflow
Heating Capacity120, 000 BTU
Input BTU120, 000 BTU
Blower Motor TypeVariable Speed
Fuel TypeNatural Gas
StagesTwo-Stage
Gas Valve TypeTwo-Stage
Ignition TypeHot Surface Ignition
Heat Exchanger MaterialAluminized Steel
Filter TypeStandard
Warranty10 Years
Vent Diameter4 inches

Summary

Safety Section

Carbon Monoxide Poisoning Hazard

Steps to follow for each appliance connected to the venting system to prevent CO poisoning.

Fire or Explosion Hazard

Failure to follow warnings could result in injury, death, or property damage.

Hazard of Explosion

Never use an open flame to detect gas leaks; use approved methods.

Safety Hazard

Information for experienced individuals; repair attempts may cause injury or damage.

Sharp Edge Hazard

Caution regarding sharp edges on equipment or cuts on sheet metal.

General Installation Considerations

Fiberglass Wool Insulation Warning

Product contains fiberglass wool insulation; potential health hazards and precautions.

Safety Signal Word Definitions

Defines WARNING and CAUTION based on potential hazards and injury levels.

Safety Practices and Precautions

Gas Piping Requirements

Rules for gas piping installation, including codes and licensed plumbers.

Temporary Heating of Buildings

Conditions for using the furnace for temporary heating during construction.

General Installation Instructions

Manufacturer Responsibility

Manufacturer assumes no responsibility for installation violating codes or regulations.

Codes and Local Utility Requirements

Must conform to local codes, National Fuel Gas Code, ANSI Z223.1, or CSA B149.1.

Furnace Classification

Furnaces classified as CATEGORY IV, requiring special venting systems.

Location and Clearances

Combustible Material Clearance Warning

Warning against installing furnace directly on carpeting, tile, or other combustible material.

Corrosive Atmosphere Caution

Caution against installing in corrosive atmospheres to prevent early failure.

Location Requirements

Considerations for furnace location: proximity to vent, service access, and clearances.

Installation Instructions

Upflow Installation

Instructions for installing the furnace in an upflow configuration.

Downflow Installation

Instructions for installing the furnace in a downflow configuration.

Horizontal Installation

Guidelines for horizontal installation, including support and drain pan.

Air for Combustion and Ventilation

Hazardous Gases Warning

Warning regarding exposure to fuel substances and incomplete combustion by-products.

Combustion Air Requirements

Rules for providing adequate combustion and ventilation air, referencing codes.

Unconfined vs. Confined Spaces

Defines spaces for air supply and lists requirements for unconfined vs. confined.

Outdoor Air for Chemical Exposures

Situations requiring outdoor air for combustion due to chemical exposures.

Duct Connections

Sharp Edge Hazard Caution

Caution regarding sharp edges on equipment or cuts on sheet metal.

Air Duct System Installation

Guidelines for installing air duct systems, referencing standards and ACCA Manual D.

Furnace and Cooling Coil Installation

Instructions for installing furnaces in parallel with cooling units to avoid condensation.

Vibration Transmission and Noise Minimization

Using flexible connections and routing return air ducts to minimize vibration and noise.

Return Air Filters

Return Duct System Requirements

All return air duct systems should provide for return air filters.

Upflow Bottom and Side Return Air Filter Preparation

Steps for preparing and installing filters for upflow bottom and side return.

Upflow Horizontal Configuration Filters

Return air filters must be installed exterior to the furnace cabinet for horizontal applications.

Filter Rack Installation

Bottom Return Filter Rack Installation

Checklist for installing a return filter on an upflow furnace for bottom return.

Side Return Filter Rack Installation

Checklist for installing a filter for side return air on upflow furnaces.

Filter Installation and Brackets

Alternate Upflow Filter Clip/Bracket Installation

Instructions for installing alternate filter clips/brackets for upflow furnaces.

Cutting Filters

Instructions on how to cut filters if needed for specific unit sizes or locations.

Downflow Furnace Filter Installations

Information on downflow furnace filter installations, requiring filters outside the cabinet.

General Venting

Carbon Monoxide Poisoning Hazard Warning

Warning about CO poisoning from improper venting.

Furnace Exhaust Venting

Furnace exhaust must be vented outdoors; positive-pressure vent systems.

Common Venting System Procedures

Steps for checking common venting systems when appliances are not in operation.

Direct Vent vs. Nondirect Vent

Furnaces shipped direct vent with sealed combustion, can also be nondirect vent.

Furnace Vent/Inlet Pipe Installation

Direct Vent Application

For direct vent, furnace must vent to exterior and combustion air comes through inlet pipe.

Nondirect Vent Application

For nondirect vent, furnace vents to exterior but combustion air can enter from surrounding area.

Vent/Inlet Pipe Installation Guidelines

Guidelines for vent/inlet pipe combinations, including venting outside and meeting combustion air requirements.

Vent Pipe Examples

Examples of vent/inlet pipe configurations for different installation scenarios.

Vent Fitting Material and Connections

Plastic Vent Fitting Material

Specifies single wall vent fittings for resistance to corrosive flue condensate.

Pipe Joints and Bonding

Instructions for fastening, sealing pipe joints, and bonding PVC using cement.

Inlet/Vent Air Connection Sealing

Recommends RTV sealant for inlet air joint for future serviceability.

Horizontal Venting

Vent Pipe Insulation

Vent pipe exposed to freezing temperatures must be insulated with Armaflex-type insulation.

Offset Reducing Coupling

Note on factory supplied 2" X 3" offset reducing coupling for 3" vent pipe installation.

Horizontal Venting Configurations

Illustrates possible configurations for two-pipe venting systems in horizontal installations.

Horizontal Venting Through Wall

Vent Termination Location Caution

Cautions against terminating vent over public walkways or near condensate nuisance areas.

Massachusetts Side Wall Venting Requirements

Specific MA regulations for side wall vented gas appliances, including CO detector installation.

Carbon Monoxide Detector Requirements

Details requirements for installing hard-wired and battery-operated CO detectors.

Venting Through Walls

Signage Requirements

Metal or plastic identification plate required for horizontally vented appliances.

Gas Inspector Approval

Inspector approval requires CO detectors and signage installation.

Combustible Material Wall Venting

Clearances and shield material requirements for venting through combustible walls.

Non-Combustible Material Wall Venting

Requirements for venting through non-combustible walls, including sealing.

Pipe Support and Venting Configurations

Horizontal Pipe Support

Instructions for supporting horizontal vent pipes to prevent sagging.

Vertical Vent Termination Examples

Examples of vertical vent termination using BAYAIR30AVENTA.

Venting Through Ceiling

Instructions for venting through a ceiling, including sealing and support.

Venting Through Roof and Chimneys

Venting Through the Roof

Method for penetrating roof with PVC vent pipe using conduit flashing.

Stainless Steel Vent Fitting Material

Specifies Type 29-4C stainless steel vent fittings for resistance to corrosive flue condensate.

Venting Through Masonry Chimneys

Instructions for routing PVC and stainless steel vent pipe through masonry chimneys.

Horizontal Vent Clearances

Non-Direct Vent Terminal Clearances (US/Canada)

Table detailing minimum clearances for non-direct vent terminals in US and Canadian installations.

Downward Venting and Direct Vent Clearances

Direct Vent Terminal Clearances (US/Canada)

Table detailing minimum clearances for direct vent terminals in US and Canadian installations.

Downward Venting Requirements

Guidelines for downward venting, including pipe support and condensate trap.

Condensate Drain Instructions

Vertical Application Drain Connections

Instructions for left and right side drain connections in vertical applications.

Horizontal Application Drain Connections

Instructions for left side drain connections in horizontal applications, including trap repositioning.

Auxiliary Drain Pan Recommendation

Recommendation for an auxiliary drain pan for horizontally installed units to prevent damage.

Condensate Drain Management

Horizontal Application Drain Setup

Details the left side drain setup for all horizontal applications.

Condensate Drain Freezing Prevention

Important information on preventing condensate drain line freeze-up using heat tape.

Gas Piping Installation

Upflow Gas Piping Configuration

Illustrates left or right hand gas piping for upflow furnaces.

Downflow Gas Piping Configuration

Illustrates left or right side gas piping for downflow furnaces.

Horizontal Gas Piping Configuration

Illustrates gas piping from either side for horizontal furnaces.

Gas Piping and Combustion Check

Gas Leak Detection Warning

Warning against using open flame for leak detection; use approved methods.

Gas Piping Codes and Requirements

Piping installation must comply with codes, local gas company regulations, and use specific joint compound.

Combustion and Input Check Procedure

Steps to check combustion and input rate, including clocking gas meter and using flow charts.

Gas Valve Adjustment and Pressure Settings

Manifold Pressure Adjustment

Instructions for adjusting manifold pressure for 1st and 2nd stage heating.

Final Manifold Pressure Settings

Table showing final manifold pressure settings for natural gas and LP gas.

Manifold Pressure Check and Burner Box

Direct Vent Manifold Pressure Check Method

Correct method for checking direct vent manifold pressure with burner box referenced.

Burner Box Cover Reinstallation

Correct way to reinstall the burner box cover after adjustments or replacements.

High Altitude Adjustments

High Altitude Derate Procedures

Procedures for adjusting furnace input rate based on altitude above sea level.

Replacement Orifice Selection

Table listing part numbers for replacement orifices based on drill size.

High Altitude Conversion Kits

Table listing high altitude kits used with specific furnace models.

Electrical Connections

General Electrical Connection Guidelines

Guidelines for making wiring connections, grounding, and polarity sensitivity.

Field Wiring Diagram (1 Stage Heating)

Wiring diagram for a 2-stage furnace with a 1-stage heating thermostat, no cooling.

Field Wiring Diagram (2 Stage Heating)

Wiring for 2-Stage Heating Thermostat

Wiring diagram for variable speed 2-stage furnace using a 2-stage heating thermostat.

Field Wiring Diagram (1 Stage Heating/Cooling)

Wiring for 1 Stage Heating/Cooling Thermostat

Wiring diagram for furnace with 1 stage heating and 1 stage cooling thermostat.

Field Wiring Diagram (2 Stage Heating/1 Stage Cooling)

Wiring for 2 Stage Heating/1 Stage Cooling Thermostat

Wiring diagram for furnace with 2 stage heating and 1 stage cooling thermostat.

Field Wiring Diagram and Humidistat

Wiring for 2 Stage Heating/2 Stage Cooling Thermostat

Wiring diagram for furnace with 2 stage heating and 2 stage cooling thermostat.

Humidistat Hookup Instructions

Instructions for connecting an optional humidistat and cutting factory jumpers.

Start-up and Adjustment

Preliminary Inspections and Safety Checks

Steps to perform before start-up, including electrical safety and gas leak checks.

Lighting Instructions and Cycle Check

Instructions for manually lighting the burner and checking the unit's operational cycle.

Sequence of Operation

Detailed explanation of the furnace's operational sequence for 1-stage and 2-stage heating.

Control and Safety Switch Adjustments

Limit Switch Check Out Procedure

Procedure to check the operation of the limit switch for overheating protection.

Indoor Blower Fan Timing Settings

Explanation of fan off delay settings for heating and cooling modes.

Heat Anticipator Adjustment

How to set the comfort control heat anticipator according to current flow or wiring diagram settings.

Airflow Adjustment and Warnings

How to adjust airflow and warnings about operating with doors removed.

System Operation Conditions

Excessive Combustion Pressure / Vent Blockage

Effects of excessive combustion pressure or vent blockage on unit operation.

Loss of Flame and Ignition Sequence

How the system responds to loss of flame and recycles ignition.

Power Failure and Gas Supply Failure

System behavior during power failure and gas supply failure.

Condensate Drain Blockage Effects

How a blocked condensate drain affects system operation and pressure switch.

System Reset Procedures

Procedures for resetting the system after lockout or burner box limit shutdown.

Integrated Furnace Control Diagnostics

Red LED Flash Codes

Table of red LED flash codes indicating specific furnace errors.

Green LED Status Indicators

Explanation of green LED status indicators for normal operation.

Fault Code Reset Procedure

Procedure to erase the last 4 fault codes from memory.

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