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Trane YSC120F User Manual

Trane YSC120F
72 pages
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SAFETY WARNING
Only qualified personnel should install and service the equipment. The installation, starting up, and servicing
of heating, ventilating, and air-conditioning equipment can be hazardous and requires specific knowledge and
training. Improperly installed, adjusted or altered equipment by an unqualified person could result in death or
serious injury. When working on the equipment, observe all precautions in the literature and on the tags,
stickers, and labels that are attached to the equipment.
Packaged Rooftop Air Conditioners
Precedent™ Gas/Electric
3to10Tons–60Hz
Installation, Operation,
and Maintenance
Model Numbers
YSC037E - YSC067E YHC037E - YHC067E
YSC036E - YSC060E YHC036E - YHC072E
YSC072F - YSC120F YHC120E
YHC048F - YHC060F YHC072F - YHC102F
RT-SVX21P-EN
July 2014

Table of Contents

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Trane YSC120F Specifications

General IconGeneral
BrandTrane
ModelYSC120F
CategoryAir Conditioner
LanguageEnglish

Summary

Introduction

Warnings, Cautions, and Notices

Defines safety advisory types: Warning, Caution, Notice.

Proper Field Wiring and Grounding Required!

Emphasizes qualified personnel for wiring, NEC, and local codes for safety.

Personal Protective Equipment (PPE) Required!

Lists required PPE for installation/servicing to avoid hazards.

Administrative Information

Copyright

States document ownership and reproduction rights.

Trademarks

Identifies trademarks referenced in the document.

Revision History

Lists changes made to the document across different versions.

Model Number Description

Model Number Notes

Provides important notes and exceptions for model number interpretation.

Model Number Description - 17 Plus

Model Number Notes

Offers specific details and limitations for 17 Plus models.

General Information

Unit Inspection

Details checks upon unit arrival for shipping damage and nameplate verification.

Unit Description

Explains unit features, testing, and control system options.

Economizer Control Actuator (Optional)

Describes the function and operation of the optional economizer actuator.

ReliaTel™ Control

Explains the microelectronic control system and its capabilities.

General Information (Continued)

System Input Devices & Functions

Details basic input devices and their functions within the RTRM network.

Clogged Filter Switch (Optional)

Explains the function of the clogged filter switch and its connection to the RTOM.

General Information (Controls)

Low Pressure Control

Describes how the low pressure control affects compressor operation.

High Pressure Control

Details the function of the high pressure control and its impact on compressors.

Zone Sensor Module (ZSM)

Describes the features and settings of the Zone Sensor Module.

General Information (Sensors)

Programmable Zone Sensor

Outlines the features of the 7-day programmable sensor for scheduling and control.

Evaporator Frost Control

Explains the function of the evaporator frost control input.

General Information (Features)

Discharge Line Temp Switch (DLTS)

Describes the DLTS function to prevent compressor overheating.

Human Interface - 5 Inch Color Touchscreen (Optional)

Details the features of the intuitive touchscreen interface for unit operation.

Unit Dimensions

Typical installation clearances

Illustrates minimum clearances for single and multiple unit installations.

Installation

Pre-Installation

Covers pre-installation safety and material handling, including fiberglass wool precautions.

Procedure

Details heavy object handling and proper lifting techniques for unit installation.

Installation (Continued)

Foundation

Specifies requirements for unit foundation and anchoring, considering snow line and vibrations.

Ductwork

Installation (Roof Curb)

Roof Curb

Describes roof curb installation, verification, and alignment for proper sealing.

Installation (Rigging & Requirements)

Rigging

Provides detailed instructions and warnings for safely rigging and lifting the unit.

General Unit Requirements

Lists essential steps and checks for successful commercial unit installation.

Installation (Gas Heat)

Temperature Limit Switch Usage for Gas Heat Units

Explains TCO1 limit switch changes for horizontal discharge configurations.

Installation (Conversions)

Horizontal Discharge Conversion (3 to 5 Ton Units)

Details the steps and materials needed to convert 3-5 ton units for horizontal discharge.

TCO-1 Instructions

Guides on replacing the TCO1 limit control for specific unit models.

Installation (Conversions Continued)

Horizontal Discharge Conversion (6 to 10 Ton Units)

Outlines the conversion process for 6-10 ton units to horizontal discharge.

Installation (Smoke Detector)

Return Air Smoke Detector

Describes the factory installation and conversion for horizontal discharge of the smoke detector.

Main Electrical Power Requirements

Proper Field Wiring and Grounding Required!

Stresses the need for qualified personnel and adherence to codes for safe wiring.

Installation (Utilities)

Through-the-Base Gas Installation

Details the steps for connecting the gas supply line through the unit base.

Condensate Drain Configuration

Explains how to convert the condensate drain pan for front or through-the-base drainage.

Installation (Wiring & Filters)

Filter Installation

Guides on accessing and installing air filters based on unit size and service facts.

Field Installed Power Wiring

Provides guidelines for properly sizing and installing unit power supply wiring.

Main Unit Power

Standard Wiring

Details electrical service entrance and power wiring connections for standard units.

Optional TBUE Wiring (Through-the-Base Electrical Option)

Explains wiring for the Through-the-Base Electrical option.

Installation (Control Wiring)

Field-Installed Control Wiring

Offers guidance on field-installed control wiring, including safety and routing.

Controls Using 24 VAC

Provides wiring guidelines for 24 VAC controls, including wire sizing and routing.

Installation (DC Conductors)

DC Conductors

Lists wire sizing guidelines for DC analog input/output signals.

Pre-Start

Voltage Imbalance

Explains how to measure and correct three-phase voltage imbalance to prevent motor failure.

Electrical Phasing (Three Phase Motors)

Details how to verify and correct electrical phasing for proper motor rotation.

Pre-Start (Continued)

Compressor Crankcase Heaters (Optional)

Describes the function and importance of compressor crankcase heaters.

ReliaTel™ Controls

Outlines the self-diagnostic checks and test procedures for the ReliaTel™ control system.

Pre-Start (Testing)

Test Modes

Describes three methods for testing unit components during pre-start procedures.

Pre-Start (Controls Test)

Electromechanical Controls Test Procedure

Provides steps for testing electromechanical controls for various unit functions.

Unit Start-Up

Verifying Proper Air Flow

Details how to measure and adjust airflow to meet required CFM specifications.

Units with 5-Tap Direct Drive Indoor Fan

Explains airflow verification and adjustment for units with 5-tap direct drive indoor fans.

Unit Start-Up (Continued)

Units with Direct Drive Indoor Fan - Electromechanical Control

Guides airflow verification for direct drive fans using electromechanical controls.

ReliaTel™™ Units with Direct Drive Indoor Fan (7½ - 8½ Ton High Efficiency, 10 Ton Standard Efficiency)

Details airflow verification for specific ReliaTel™ units with direct drive indoor fans.

Unit Start-Up (CFM Control)

Units with Constant CFM Direct Drive Indoor Fan

Explains airflow verification and adjustment for units with constant CFM direct drive indoor fans.

17 Plus units with the constant CFM direct drive indoor fan

Provides airflow adjustment procedures for 17 Plus Precedent units.

Unit Start-Up (VAV Control)

Variable Air Volume Applications (Traditional VAV)

Covers supply air temperature control strategies for VAV systems.

Supply Air Temperature Control - Occupied Cooling and Heating

Describes how the RTRM maintains supply air temperature in occupied modes.

Morning Warm-up (MWU) Control

Explains the automatic warm-up function for occupied periods.

Unit Start-Up (Temperature Controls)

Daytime Warm-up (DWU) Control

Details the automatic warm-up function during occupied periods.

Supply Duct Static Pressure Control

Explains the system for measuring and controlling supply duct static pressure.

Supply Air Temperature Reset

Describes how supply air temperature can be reset based on other environmental conditions.

Unit Start-Up (Sensors & Economizer)

Return Air Smoke Detector

Explains the function of the return air smoke detector and airflow requirements.

Economizer Start-Up

Guides the technician through starting up the economizer system.

Unit Start-Up (Component Operation)

Compressor Start-Up

Details the procedure for starting compressors, including rotation checks and pressure monitoring.

Gas Heat Units

Provides instructions for starting up gas heat units.

Unit Start-Up (Final Setup)

Final System Setup

Lists final checks and programming required before leaving the unit operational.

Maintenance

Fan Belt Adjustment - Belt Drive Units

Details the procedure for adjusting belt tension on belt-drive units.

Maintenance (Monthly Checks)

Monthly Maintenance

Outlines routine monthly checks for unit components and performance.

Filters

Instructs on inspecting, cleaning, or replacing air filters.

Return Air Smoke Detector Maintenance

Describes periodic checks and maintenance for the return air smoke detector.

Maintenance (Coil Cleaning)

Coil Cleaning

Provides instructions for cleaning evaporator and condenser coils for optimal efficiency.

Microchannel (MCHE) Coils

Offers specific warnings and cleaning methods for microchannel condenser coils.

Round Tube Plate Fin (RTPF) Coils

Details the procedure for cleaning coils using detergents and sprayers.

Maintenance (Annual & Final)

Annual Maintenance

Recommends annual tasks like cleaning corroded surfaces for unit longevity.

Troubleshooting

ReliaTel™™ Control

Guides on checking ReliaTel™ control diagnostics and system status.

System Status Checkout Procedure

Explains how to check unit status using zone sensor LEDs or voltage readings.

Troubleshooting (System Status)

System Failure

Lists common causes for system failure and initial checks.

Heating Failure

Provides steps to diagnose and identify heating system failures.

Cooling Failure

Details common cooling failure causes and diagnostic steps.

Troubleshooting (Sensors & Tests)

Zone Temperature Sensor (ZTS) Service Indicator

Explains the meaning of the ZTS service indicator LED.

Clogged Filter Switch

Describes the operation and indication of the clogged filter switch.

Zone Temperature Sensor (ZTS) Tests

Outlines tests for zone temperature sensors and their resistance values.

Troubleshooting (Sensor Tests)

Test 1 - Zone Temperature Thermistor (ZTEMP)

Details how to test the zone temperature thermistor's resistance.

Test 2 - Cooling Set Point (CSP) and Heating Set Point (HSP)

Explains how to measure cooling and heating set point resistances.

Test 4 - LED Indicator Test, (SYS ON, HEAT, COOL & SERVICE)

Provides methods to test the function of unit status LEDs.

Troubleshooting (Economizer)

Unit Economizer Control (ECA) Troubleshooting

Guides on diagnosing issues with the economizer control actuator and sensors.

Resetting Cooling and Ignition Lockouts

Explains procedures for resetting cooling and ignition lockouts from the space or unit.

Troubleshooting (Fault Codes)

Fault detection and diagnostic codes

Lists primary fault codes and information codes for system diagnostics.

Troubleshooting (ECA & Fan)

Unit Economizer Control (ECA) Test Procedures

Details tests for the ECA's functionality, sensors, and resistors.

Troubleshooting procedures for Direct Drive Plenum Fan

Provides steps for troubleshooting direct drive plenum fans, including motor reset.

Unit Wiring Diagrams Numbers

Unit wiring diagram numbers

Lists drawing numbers for various unit control, power, and connection wiring diagrams.

Limited Warranty

Limited Warranty (Commercial)

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