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Trane YSC120H User Manual

Trane YSC120H
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Packaged Rooftop Air Conditioners
Precedent™ — Gas/Electric
3 to 10 Tons — 60 Hz
Installation, Operation, and Maintenance
January 2021
RT-SVX21AC-EN
Model Numbers:
YSC036G - YSC060G YHC072F - YHC102F
Model Numbers:
YSC072H - YSC120H YHC120F
Model Numbers:
YHC036E - YHC072E YHC037E - YHC067E
Model Numbers:
YHC048F - YHC060F
SAFETY WARNING
Only qualified personnel should install and service the equipment. The installation, starting up, and servicing of
heating, ventilating, and air-conditioning equipment can be hazardous and requires specific knowledge and training.
Improperly installed, adjusted or altered equipment by an unqualified person could result in death or serious injury.
When working on the equipment, observe all precautions in the literature and on the tags, stickers, and labels that are
attached to the equipment.

Table of Contents

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Trane YSC120H Specifications

General IconGeneral
BrandTrane
ModelYSC120H
CategoryAir Conditioner
LanguageEnglish

Summary

Model Number Descriptions - 3 to 10 Tons

Digit 10 - Heating

Specifies the heating capacity and type based on the tenth digit of the model number.

Model Number Descriptions - 3 to 5 Tons (17 Plus)

Digit 1 - Unit Type

Explains the first digit of the model number regarding unit type.

Digit 2 - Efficiency

Details the meaning of the second digit for unit efficiency rating.

Digit 4,5,6 - Nominal Gross Cooling Capacity

Explains how digits 4-6 represent the unit's cooling capacity in MBh.

Digit 8 - Voltage Selection

Explains voltage options based on the eighth digit.

Digit 9 - Unit Controls

Details the unit control system indicated by the ninth digit.

Digit 15 - Supply Fan/Drive Type/ Motor

Specifies supply fan type, drive, and motor configuration based on the fifteenth digit.

Digit 19 - Disconnect/Circuit Breaker

Describes disconnect or circuit breaker options for three-phase units via the nineteenth digit.

Digit 21 - Communications Options

Details communications interface options based on the twenty-first digit.

Digit 24 - Smoke Detector

Defines smoke detector options based on the twenty-fourth digit.

Digit 25 - System Monitoring Controls

Explains system monitoring controls like clogged filter switch based on the twenty-fifth digit.

General Information

Human Interface - 5-inch Color Touchscreen (Optional)

Details the features and benefits of the optional 5-inch color touchscreen human interface.

Pre-Installation

Fiberglass Wool!

Provides critical safety warnings and PPE requirements for handling fiberglass wool insulation.

Dimensions and Weights

Unit Clearances

Illustrates minimum operating and service clearances for unit installation.

Dimensions and Weights

Heavy Objects!

Provides critical safety warnings regarding lifting heavy objects and proper equipment.

Table 3. Maximum unit and corner weights

Table listing maximum weights and center of gravity dimensions for gas/electric models.

Dimensions and Weights

Figure 28. Cooling and gas/electric -10 tons high efficiency- unit clearance and roof opening

Diagram showing unit clearance and roof opening for 10 ton units.

Figure 8. Cooling and gas/electric—3 to 5 tons... unit clearance and roof opening

Diagram illustrating unit clearance and roof opening requirements.

Figure 18. Cooling and gas/electric -6 to 10 tons... unit clearance and roof opening

Diagram showing unit clearance and roof opening for 6-10 ton models.

Installation

Foundation

Provides warnings and guidance on foundation requirements and roof load considerations.

Risk of Roof Collapsing!

Critical warning about ensuring proper roof support to prevent collapse.

Roof Curb

Provides instructions and verification steps for installing roof curbs.

Installation

Combustible Materials!

Critical safety warning regarding clearances between the unit and combustible materials.

Table 8. TC01 tripping values

Table listing TC01 tripping values for 3-5 ton standard efficiency units.

Requirements for Gas Heat

Details gas train requirements, pressure limits, and piping connections for gas heat units.

Table 9. TCO1 tripping values for units with low Nox gas furnace option

Table showing TC01 tripping values for units with the Ultra Low NOx gas furnace option.

Ultra Low NOx Gas Furnace Option - Component Layout

Details the component layout specific to the Ultra Low NOx Gas Furnace option.

Horizontal Discharge Conversion (3 to 5 Ton Units)

Step-by-step instructions for converting 3-5 ton units to horizontal discharge.

Rigging

Provides critical safety warnings and instructions for rigging and lifting the unit.

Heavy Objects!

Safety warning about handling heavy objects and ensuring proper lifting equipment.

Installation

Improper Unit Lift!

Details hazards of improper unit lifting and testing procedures.

Horizontal Discharge Conversion (6 to 10 Ton Units)

Instructions for converting 6-10 ton units to horizontal discharge, including supplies needed.

Condensate Drain Configuration

Instructions for configuring condensate drain for front outlet or through-the-base.

General Unit Requirements

A checklist summarizing key steps for successful commercial unit installation.

Installation

Temperature Limit Switch Usage for Gas Heat Units

Explains the use of TCO1 limit switches for gas heat units and conversion requirements.

Field Installed Power Wiring

Provides critical warnings and guidelines for field-installed power wiring.

Table 5. TC01 tripping values

Table listing TC01 tripping values for 6-10 ton standard efficiency units.

Table 6. TC01 tripping values

Table listing TC01 tripping values for high efficiency 15 SEER units.

Table 7. TC01 tripping values

Table listing TC01 tripping values for high efficiency 17 Plus units.

Main Unit Power

Introduces the section on main unit power requirements and warnings.

Installation

Main Electrical Power Requirements

Provides critical warnings and requirements for main electrical power connection.

Through-the-Base Gas Installation

Step-by-step instructions for installing the through-the-base gas supply line.

Installation

Field-Installed Control Wiring

General warnings and requirements for field-installed control wiring.

Proper Field Wiring and Grounding Required!

Reiteration of safety requirements for field wiring and grounding.

Controls Using 24 Vac

Instructions for wiring controls using 24 Vac, including conductor sizing guidelines.

Installation

Table 10. Electromechanical thermostat 24V AC conductors with ReliaTel™ unit

Table detailing wire size recommendations for electromechanical thermostats with ReliaTel™ units.

Table 11. Electromechanical thermostat 24V AC conductors with electromechanical unit

Table detailing wire size recommendations for electromechanical thermostats with electromechanical units.

Controls using DC Analog Input/Outputs (Standard Low Voltage Multi conductor Wire)

Guidance on wiring DC analog input/output signals, including conductor sizing and routing.

Pre-Start

Hazardous Voltage w/Capacitors!

Critical safety warning about disconnecting power and discharging capacitors.

Voltage Imbalance

Explains the importance of three-phase voltage balance and how to calculate imbalance.

Electrical Phasing (Three Phase Motors)

Details how to check and correct electrical phasing for three-phase motors.

Pre-Start

Pre-Start

Electromechanical Controls Test Procedure

Instructions for performing test procedures on electromechanical controls.

Unit Start-Up

Sequence of Operation

Explains how to select between electromechanical and ReliaTel™™ controls based on model number.

ReliaTel™™ Controls

Introduces ReliaTel™ controls, its features, and the RTRM module.

Sequence of Operation

Variable Air Volume Applications (Single Zone VAV)

Introduces Single Zone VAV applications and their control methods.

Sequence of Operation

Table 22. Direct drive plenum fan settings (rpm vs. voltage) (continued)

Continued table of direct drive plenum fan settings (RPM vs. Voltage).

Table 23. Cfm vs. vdc

Table relating CFM per ton to potentiometer voltage.

Economizer Set-Up

Details adjusting the economizer minimum position potentiometer and selecting dry bulb values.

Ignition Module

Describes the Ignition Module's self-check, diagnostic indicators, and operation.

Variable Air Volume Applications (Traditional VAV)

Introduces traditional VAV applications and control strategies.

Ignition Module Low, Medium and High Heat

Describes the Ignition Module's operation for low, medium, and high heat stages.

Sequence of Operation

Table 21. Ignition module diagnostics

Table listing ignition module diagnostic codes and their meanings.

Verifying Proper Air Flow

Provides critical warnings and methods for verifying proper unit airflow.

Sequence of Operation

Table 22. Direct drive plenum fan settings (rpm vs. voltage)

Table showing direct drive plenum fan settings (RPM vs. Voltage).

Supply Duct Static Pressure Control

Explains the supply duct static pressure measurement and control.

Sequence of Operation

Economizer Start-Up

Provides critical warnings and steps for starting up the economizer.

Minimum Position Setting for 17 Plus, 6 to 10 Ton with Multi-Speed, or Single Zone VAV

Instructions for setting the minimum economizer damper position for various unit types.

Sequence of Operation

Compressor Start-Up

Procedures for starting compressors, checking rotation, and observing pressures.

Scroll Compressors

Instructions for checking scroll compressor rotation and electrical phasing.

Sequence of Operation

Final System Setup

Lists final checks to perform before leaving the unit after installation.

Maintenance

Fan Belt Adjustment - Belt Drive Units

Provides detailed instructions for adjusting fan belt tension on belt drive units.

Rotating Components!

Safety warning regarding hazards associated with rotating components during maintenance.

Maintenance

Table 24. Belt tension measurement and deflection

Table providing belt tension measurement and deflection data.

Maintenance

Coil Cleaning

Provides instructions for cleaning evaporator and condenser coils to maintain efficiency.

Microchannel (MCHE) Coils

Provides specific cleaning instructions and warnings for microchannel coils.

Coil Damage!

Warning against using detergents on microchannel coils and pressure limits.

Hazardous Chemicals!

Safety warning regarding handling hazardous coil cleaning agents and required PPE.

Hazardous Pressures!

Warning about potential coil bursting due to excessive pressure or temperature.

Maintenance

Table 25. Sample maintenance log

Sample log sheet for recording refrigerant circuit operating data.

Troubleshooting

Hazardous Service Procedures!

General safety warnings and precautions for troubleshooting procedures.

System Status Checkout Procedure

Explains how to check unit system status using LED indicators.

Troubleshooting

System failure

Troubleshooting steps for system failure based on voltage checks.

Service Failure

Troubleshooting steps for service failures related to fan proving or filter status.

Troubleshooting

Hazardous Voltage!

Safety warning about disconnecting power before servicing.

Unit Economizer Control (ECA) Troubleshooting

Troubleshooting guide for Unit Economizer Control (ECA) status.

Troubleshooting

ReliaTel™ Control

Troubleshooting ECA status using LED indicators for ReliaTel™ controls.

Live Electrical Components!

Safety warning about working with live electrical components.

Heating Failure

Guidance for verifying heating failure using the Ignition Module LED indicator.

Cooling Failure

Troubleshooting steps for cooling failures related to setpoints or control circuits.

Resetting Cooling and Ignition Lockouts

Procedures for resetting cooling and ignition lockouts using Method 1 or Method 2.

Troubleshooting

Table 27. Fault detection and diagnostic codes

Table listing primary fault codes and information codes for system diagnostics.

Unit Economizer Control (ECA) Test Procedures

Tests to diagnose problems within the system economizer operation.

Electromechanical Control

Tests to diagnose problems in the unit or ECA, sensors, resistors.

Table 28. Low leak economizer sensor values

Table providing sensor resistance values for low leak economizers at various temperatures.

Test 1

Verifies the functionality of the economizer actuator (ECA) by checking damper operation.

Test 2

Tests ECA resistors and sensors by measuring resistance and temperature.

Troubleshooting procedures for Direct Drive Plenum Fan

Provides troubleshooting steps for direct drive plenum fans, including power cycling.

Wiring Diagrams

Table 29. Wiring diagram matrix

Matrix correlating schematic type, drawing number, and description for wiring diagrams.

Table 29. Wiring diagram matrix (a)

Continued matrix correlating schematic type, drawing number, and description for wiring diagrams.

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