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Trane YSC120 User Manual

Trane YSC120
48 pages
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®
Installation
Operation
Maintenance
Packaged Gas/Electric
YSC060 - YSC120
50 Hz
RT-SVX31A-EN
August 2007

Table of Contents

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Trane YSC120 Specifications

General IconGeneral
ModelYSC120
CategoryAir Conditioner
Phase3
RefrigerantR-410A
Cooling Capacity120000 BTU/H

Summary

Installation Operation Maintenance

Packaged Gas/Electric YSC060-YSC120 50 Hz

Main product identification for packaged gas/electric units.

Introduction

Literature Change History

Records changes made to the manual over time.

Overview of Manual

Provides a summary of the manual's content and purpose.

Model Number Description

Explains how to interpret the unit's model number for specific details.

UV Lights Safety Warning

Warns about potential damage from UV lights to unit components.

Model Number Breakdown

Unit Nomenclature

Details the naming convention for unit components and features.

Product Type Designation

Identifies the basic type of unit, e.g., Packaged Gas/Electric.

Unit Efficiency Level

Specifies the efficiency rating of the unit.

Airflow Configuration

Indicates the airflow arrangement of the unit, e.g., Convertible.

Cooling Capacity

Denotes the cooling capacity of the unit in tons and kW.

Major Design Sequence

Represents the major design sequence of the unit.

Electrical Characteristics

Details the electrical specifications like voltage and phase.

Unit Control System

Identifies the control system used, such as ReliaTel.

Heat Capacity

Specifies the heat capacity of the unit, e.g., Gas Heat.

Minor Design Sequence

Represents a minor design sequence.

Service Digit Sequence

Indicates the service digit sequence.

Factory Options - Fresh Air

Lists options related to the fresh air section.

Factory Options - Supply Fan

Details factory-installed options for the supply fan.

Factory Options - Hinged Access

Describes factory options for hinged service access.

Factory Options - Coil Protection

Outlines options for condenser coil protection.

Factory Options - Base Connection

Specifies options for through-the-base connections.

Factory Options - Disconnect Switch

Lists options for disconnect switches or circuit breakers.

Factory Options - Convenience Outlet

Details options for convenience outlets.

Factory Options - Communications

Describes factory options for communication interfaces.

Factory Options - Refrigeration System

Lists options for the refrigeration system.

Factory Options - Refrigeration Controls

Details factory options for refrigeration controls.

Factory Options - Smoke Detector

Specifies factory options for smoke detectors.

Factory Options - System Monitoring

Lists factory options for system monitoring controls.

General Information

Unit Nameplate Details

Location and details found on the unit's nameplate.

Compressor Nameplate Details

Location and details found on the compressor's nameplate.

Hazard Identification Symbols

Explains the meaning of WARNING and CAUTION symbols used in the manual.

Unit Description and Features

Provides a general overview of the unit's construction and features.

Economizer Control Actuator

Describes the function and operation of the optional economizer control actuator.

ReliaTel Control System

Details the ReliaTel control system and its capabilities.

Trane Communication Interface

Explains the Trane Communication Interface for building management systems.

LonTalk Communication Interface

Describes the LonTalk Communication Interface for building management systems.

ReliaTel Options Module

Details the ReliaTel Options Module for monitoring various functions.

System Input Devices

Supply Fan Failure Input

Describes the function of the optional supply fan failure input.

Clogged Filter Switch

Explains the operation of the optional clogged filter switch.

Compressor Disable Function

Details the compressor disable input and its function.

Low Pressure Control Operation

Explains the low-pressure control and its effect on compressor operation.

High Pressure Control Function

Describes the optional high-pressure control and its function.

Lead/Lag Control System

Explains the lead/lag control for dual-circuit units.

Zone Sensor Modules

Describes various Zone Sensor Module models.

Zone Sensor and Thermostat Information

BAYSENS010B Zone Sensor

Describes the BAYSENS010B Zone Sensor Module.

Programmable Zone Sensor

Explains the features of the programmable zone sensor.

Remote Zone Sensor Models

Describes various Remote Zone Sensor models.

Phase Monitor Function

Explains the optional phase monitor for detecting voltage issues.

Unit Inspection Procedure

Provides guidance on inspecting the unit.

Pre-Installation Checks

Job Site Arrival Inspections

Checks to perform upon unit arrival at the job site.

Unit Storage Guidelines

Guidance on proper storage of the unit to prevent damage.

Required Unit Clearances

Specifies minimum operating and service clearances for the unit.

Pre - Installation

Installation Clearances Diagram

Illustrates required installation clearances for single and multiple unit setups.

Unit Clearances and Dimensions

YSC060AD Dimensional Data

Provides dimensional data for the YSC060AD unit.

Unit Dimensions

YSC072AD & YSC090AD Dimensions

Provides dimensional data for YSC072AD and YSC090AD units.

YS102AD & YSC120AD Dimensions

Provides dimensional data for YS102AD and YSC120AD units.

Unit and Accessory Weights

Unit Weights and Loading Data

Lists typical unit weights and point loading data.

Accessory Weights

Details the weights of various optional accessories.

Rigging and Center-of-Gravity

Illustrates rigging points and center-of-gravity data.

Installation Procedures

Foundation Preparation

Guidance on preparing foundations for unit installation.

Horizontal Unit Foundation

Specific foundation requirements for horizontal unit installations.

Air Opening Specifications

YSC060AD Air Openings

Shows supply and return air openings for YSC060AD units.

YSC072AD-120AD Air Openings

Shows supply and return air openings for YSC072AD-120AD units.

Ductwork and Mounting

Ductwork Installation Guidance

Guidelines for installing supply and return air ductwork.

Roof Curb Installation

Instructions for installing roof curbs for unit mounting.

Installation Checklist

Unit Rigging Procedures

Procedures for safely rigging and lifting the unit.

General Unit Requirements Checklist

A checklist for general unit installation requirements.

Factory Economizer Setup

Steps for ensuring the factory-installed economizer is set up correctly.

Gas Heat System Installation

Temperature Limit Switch Usage

Information on temperature limit switch usage for gas heat units.

Gas Heat Technical Data

Technical data related to the gas heating system.

Horizontal Discharge Conversion

YSC060 Conversion Steps

Steps to convert the YSC060 unit for horizontal discharge.

Horizontal Discharge Conversion

YSC072-120 Conversion Steps

Steps to convert YSC072-120 units for horizontal discharge.

TC01 Limit Control Replacement

Instructions for replacing the TC01 limit control for horizontal discharge.

Through-Base Gas Installation

Gas Supply Piping Procedure

Procedure for converting the unit to through-the-base gas installation.

Electrical and Gas Heat Requirements

Main Electrical Power Requirements

Requirements for connecting the main electrical power supply.

Gas Heat Installation Requirements

Checks and requirements for gas heat installations.

Condensate Drain Configuration

Procedures for configuring the condensate drain system.

Unit Wiring and Filters

Filter Installation and Requirements

Guidance on installing and changing air filters.

Electrical Wiring Procedures

Instructions for field wiring power and control circuits.

Control Wiring Specifications

24V AC Conductor Sizing

Conductor sizing guidelines for 24V AC with Reliatel.

DC Conductor Sizing

Conductor sizing guidelines for DC circuits.

DC Analog Input/Output Wiring

Wiring guidelines for DC analog input/output controls.

ReliaTel Control Wiring

Conventional Thermostat Wiring

Wiring diagrams for conventional thermostats with ReliaTel.

Refrigeration Module Diagram

Diagram of the ReliaTel Refrigeration Module.

Low Voltage Wiring Routing

Routing guidelines for ReliaTel control low voltage wiring.

Optional Control Wiring Diagrams

ReliaTel Optional Controls Wiring

Wiring diagrams for typical optional ReliaTel controls.

Temperature Averaging Setup

ReliaTel Space Temperature Averaging

Procedures for space temperature averaging using ReliaTel.

Gas Piping and Sensor Data

Temperature vs Resistance Data

Table showing temperature vs. resistance values for sensors.

Natural Gas Pipe Sizing and Schematics

Guidelines for sizing natural gas piping and related schematics.

Electrical System Checks

Voltage Imbalance Analysis

Explains voltage imbalance and its impact on motor operation.

Three-Phase Motor Electrical Phasing

Instructions for checking and correcting electrical phasing for three-phase motors.

Pre-Start Procedures

ReliaTel Control Self-Diagnostics

Describes ReliaTel control self-diagnostic checks and test procedures.

Unit Test Modes Overview

Outlines three test modes for unit component checks.

Component Operation Test Guide

Guide for testing unit components through various modes.

Airflow Verification

Proper Air Flow Adjustment

Procedure for verifying proper airflow and adjusting fan speed.

Unit Start-Up Procedures

Economizer Start-Up Sequence

Steps for starting up the economizer system.

Compressor Start-Up Sequence

Procedures for starting up the compressors.

Scroll Compressor Checks

Specific checks for scroll compressor startup, including rotation and oil levels.

Gas Heat Unit Start-Up

Instructions for starting up units with gas heat.

Final System Setup

Maintenance Procedures

Fan Belt Tension Adjustment

Detailed instructions for adjusting fan belt tension.

Belt Tension Measurement

Belt Tension Gauge Diagram

Illustration of the belt tension gauge.

Belt Tension Force Data

Table for belt tension measurement and deflection force.

Routine Maintenance Tasks

Monthly Maintenance Checklist

Checklist for monthly maintenance tasks.

Filter Inspection and Replacement

Inspecting and maintaining air filters.

Cooling Season Maintenance

Maintenance tasks specific to the cooling season.

Heating Season Maintenance

Maintenance tasks specific to the heating season.

Coil Cleaning Instructions

Procedures for cleaning evaporator and condenser coils.

Coil Cleaning and Final Checks

Final Process Data Recording

Final data recording steps after maintenance.

Annual Maintenance Schedule

Tasks for annual maintenance.

Maintenance Logging

Sample Maintenance Log Table

A sample log for recording maintenance data.

Troubleshooting Guide

LED Status Indicators

Description of unit LED indicators for system status.

System Failure Troubleshooting

Troubleshooting steps for general system failures.

Heating Failure Diagnosis

Troubleshooting for heating failures, including ignition module LEDs.

Troubleshooting Common Failures

Cooling Failure Diagnosis

Troubleshooting steps for cooling failures.

Service Failure Diagnosis

Troubleshooting steps for service failures.

Simultaneous Heat/Cool Failure

Troubleshooting for simultaneous heat and cool failures.

Voltage-Based Troubleshooting

Checking voltage for system, heat, cool, and service failures.

Resetting System Lockouts

Procedures for resetting cooling and ignition lockouts.

Zone Sensor Service Indicator

Information on the Zone Sensor Service indicator.

Component Testing Procedures

Fan Failure Switch Test

Troubleshooting the fan failure switch.

Zone Temperature Sensor Test Procedures

Tests for Zone Temperature Sensors, including thermistor and setpoints.

LED Indicator Test

Testing unit LEDs using various methods.

Programmable & Digital Zone Sensor Test

Tests for programmable and digital zone sensors.

Advanced Troubleshooting Scenarios

Unit Operation Without Zone Sensor

Procedure for temporary operation without a zone sensor.

Economizer Control Troubleshooting

Troubleshooting steps for the Unit Economizer Control.

Heating and Cooling Failure Diagnosis

Troubleshooting heating and cooling failures.

Control Wiring Schematic

Power Wiring Schematic

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