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Trane YSC036G User Manual

Trane YSC036G
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Packaged Rooftop Air Conditioners
Precedent™ — Gas/Electric
3 to 10 Tons — 60 Hz
Installation, Operation, and Maintenance
January 2021
RT-SVX21AC-EN
Model Numbers:
YSC036G - YSC060G YHC072F - YHC102F
Model Numbers:
YSC072H - YSC120H YHC120F
Model Numbers:
YHC036E - YHC072E YHC037E - YHC067E
Model Numbers:
YHC048F - YHC060F
SAFETY WARNING
Only qualified personnel should install and service the equipment. The installation, starting up, and servicing of
heating, ventilating, and air-conditioning equipment can be hazardous and requires specific knowledge and training.
Improperly installed, adjusted or altered equipment by an unqualified person could result in death or serious injury.
When working on the equipment, observe all precautions in the literature and on the tags, stickers, and labels that are
attached to the equipment.

Table of Contents

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Trane YSC036G Specifications

General IconGeneral
ModelYSC036G
RefrigerantR-410A
Voltage208/230V
Phase1
Sound Level (Outdoor Unit)72 dB
Cooling Capacity36000 BTU/h

Summary

Model Number Descriptions - 3 to 10 Tons (T/Y)

Model Number Descriptions - 3 to 5 Tons (T/Y - 17 Plus)

General Information

Unit Inspection

Procedures for inspecting the unit upon arrival for shipping damage and verification.

Unit Description

Overview of unit construction, testing, and control systems offered.

Economizer Control Actuator (Optional)

Explanation of electromechanical and ReliaTel™ controls for the economizer actuator.

General Information

Clogged Filter Switch (Optional)

Operation of the clogged filter switch and its diagnostic signal.

Condensate Drain Pan Overflow Switch (Optional)

How the condensate overflow switch functions to shut down the unit.

Filter Installation

Accessing and requirements for filter installation.

General Information

Low Pressure Control

Function of the low pressure control in stopping compressor operation.

High Pressure Control

How the high pressure control stops compressor operation.

Zone Sensor Module (ZSM) (BAYSENS106*)

Description of the Zone Sensor Module with basic system and fan settings.

General Information

Programmable Zone Sensor - (BAYSENS119*)

Features of the 7-day programmable zone sensor for scheduling.

Remote Zone Sensor (BAYSENS016*)

Use of the bullet-type temperature sensor for ambient or remote sensing.

Evaporator Frost Control

Input for the Frostat™ control to prevent evaporator freezing.

General Information

Smoke Detector Sensor (Optional)

Function of the smoke detector for unit shutdown.

Phase Monitor

Monitors 3-phase power supply for voltage and phase sequence.

Human Interface - 5-inch Color Touchscreen (Optional)

Intuitive user interface for commissioning and troubleshooting.

Pre-Installation

Fiberglass Wool!

Warnings and precautions for handling fiberglass wool, including PPE requirements.

Dimensions and Weights

Unit Clearances

Minimum operating and service clearances for single and multiple unit installations.

Installation

Foundation

Instructions and warnings for unit foundation and support structures.

Ductwork

Diagrams showing supply and return air openings for different unit configurations.

Installation

Roof Curb

Procedures for selecting and installing roof curbs for unit placement.

Installation

Combustible Materials!

Safety warnings regarding clearances between the unit and combustible materials.

Rigging

Safety instructions and procedures for lifting and rigging the unit.

Installation

General Unit Requirements

Checklist of steps required for successful commercial unit installation.

Factory Installed Economizer

Instructions for ensuring the factory-installed economizer is in the correct operating position.

Temperature Limit Switch Usage for Gas Heat Units

TCO1 Instructions for Low NOx Gas Furnace Option

Horizontal Discharge Conversion (3 to 5 Ton Units)

Horizontal Discharge Conversion (6 to 10 Ton Units)

TCO1 Instructions

TCO1 Instructions

Return Air Smoke Detector

Air-Fi® Wireless Communication Interface

Main Electrical Power Requirements

Standard Wiring

Completing unit power wiring connections and providing proper grounding.

Optional TBUE Wiring (Through-the-Base Electrical Option)

Location and termination points for through-the-base electrical wiring.

Through-the-Base Gas

Requirements for Gas Heat

Ultra Low NOx Gas Furnace Option - Component Layout

Condensate Drain Configuration

To convert drain condensate out the front of unit:

Steps to reconfigure the drain pan for front drainage.

To convert drain condensate through-the base of unit:

Steps to reconfigure the drain pan for through-the-base drainage.

Drain Pan Removal (Units with Condensate Overflow Switch Option)

Precautions and steps for removing the drain pan with the overflow switch.

Field Installed Power Wiring

Standard Wiring

Completing unit power wiring connections and providing proper grounding.

Optional TBUE Wiring (Through-the-Base Electrical Option)

Location and termination points for through-the-base electrical wiring.

Field-Installed Control Wiring

Control Power Transformer

Information about the 24 volt control power transformers and their circuit breakers.

Controls Using 24 Vac

Guidelines for installing connecting wiring for 24 Vac controls.

Field-Installed Control Wiring

Controls Using DC Analog Input/Outputs (Standard Low Voltage Multi conductor Wire)

Guidelines for conductor sizing when connecting DC analog input/output signals.

Space Temperature Averaging (ReliaTel™ Only)

Typical field wiring diagrams for optional controls (ReliaTel™ only)

Pre-Start

Voltage Imbalance

Requirements for three-phase power supply voltage to prevent motor failure.

Electrical Phasing (Three Phase Motors)

Ensuring correct power supply phasing for three phase motors.

Pre-Start

Compressor Crankcase Heaters (Optional)

Importance of crankcase heaters for oil temperature and preventing foaming.

ReliaTel™™ Controls

Self-diagnostic checks and operation of the RTRM upon power initialization.

Test Modes

ReliaTel™™ Controls

Electromechanical Controls Test Procedure

Unit Start-Up

Sequence of Operation

Overview of unit operation for electromechanical and ReliaTel™ controls.

ReliaTel™™ Controls - Constant Volume (CV)

Explanation of ReliaTel™™ CV control features and RTRM operation.

ReliaTel™™ Control Cooling without an Economizer

Sequence for ReliaTel™ cooling operation without an economizer.

Three-Stages of Cooling

Operation sequence for high efficiency units with three stages of cooling.

Unit Start-Up

ReliaTel™™ Control Evaporator Fan Operation (for Cooling Only Units)

Evaporator fan operation for cooling-only units under ReliaTel™ control.

Low Ambient Operation

How ReliaTel™™ units operate in low ambient conditions.

Multi-Speed Indoor Motor

Notes on multi-speed indoor fan availability and control.

Multi-Zone VAV Sequence of Operation

Sequence of operation for multi-zone VAV applications.

Unit Start-Up

Supply Air Static Pressure Limit

Action taken if supply air pressure exceeds the fixed limit.

Supply Air Temperature Controls

Control of supply air temperature using economizer or primary cooling.

Supply Air Setpoint Reset

Adjusting supply air temperature setpoint based on other sensor inputs.

Zone Temperature Control

Control of zone temperature based on various setpoints and modes.

Unit Start-Up

Discharge Air Cool Setpoint Adjustment

Setting the discharge air cool setpoint for VAV units.

ReliaTel™ Control Cooling with an Economizer

How the economizer is used to control zone temperature with ReliaTel controls.

Multi-Speed Fan

Operation of multi-speed fans when economizing or in cooling stages.

Single Zone VAV

Optimizing indoor motor speed for cooling demand in single zone VAV.

Unit Start-Up

Dehumidification Coil Purge Cycle

Purge cycle for compressor reliability in dehumidification/reheat configurations.

ReliaTel™™ Control Cooling with an Economizer

How the economizer controls zone temperature with ReliaTel™ controls.

Unit Start-Up

ReliaTel™™ Control Heating Operation (for Cooling Only Units)

Heating operation sequence for cooling-only units with ReliaTel controls.

ReliaTel™™ Control Heating Operation (for Gas Units)

Heating operation sequence for gas units with ReliaTel controls.

Ignition Module

Self-check and operation of the ignition module for gas heat.

Sequence of Operation

Electromechanical Controls

Overview of electromechanical and ReliaTel™ control options.

Electromechanical Control Cooling without an Economizer

Cooling operation sequence for electromechanical controls without an economizer.

Electromechanical Control Evaporator Fan Operation (for Gas Units)

Evaporator fan operation for gas units using electromechanical controls.

Sequence of Operation

Electromechanical Evaporator Fan Operation (for Cooling Only Units)

Evaporator fan operation for cooling-only units with electromechanical controls.

Economizer Set-Up

Adjusting the minimum position potentiometer for economizer ventilation.

Electromechanical Control Cooling with an Economizer

Cooling operation with an economizer using electromechanical controls.

Electromechanical Control Heating Operation (for Gas Units)

Heating operation for gas units with electromechanical controls.

Sequence of Operation

Units with 5-Tap Direct Drive Indoor Fan

Performance and reliability of units with 5-tap direct drive indoor fans.

Verifying Proper Air Flow

Procedures for verifying correct airflow and fan performance.

ReliaTel™™ Control: Using the Service Test Guide

Using the Service Test Guide for ReliaTel™™ controls.

Sequence of Operation

Units with Belt Drive Indoor Fan

Performance and reliability of units with belt drive indoor fans.

Units with Direct Drive Indoor Fan - Electromechanical Control

Performance and reliability for direct drive fans with electromechanical controls.

ReliaTel™™ Units with Direct Drive Indoor Fan

Performance and reliability for ReliaTel™™ units with direct drive indoor fans.

Sequence of Operation

Units with Constant CFM Direct Drive Indoor Fan

Performance and reliability for units with constant CFM direct drive indoor fans.

Sequence of Operation

17 Plus units with the constant CFM direct drive indoor fan

Airflow adjustment procedure for 17 Plus units with constant CFM direct drive fans.

Variable Air Volume Applications (Traditional VAV)

Sequence of operation for traditional VAV applications.

Supply Air Temperature Control - Occupied Cooling and Heating

Maintaining selectable supply air temperature in cooling and heating modes.

Supply Air Temperature Control with an Economizer

Controlling supply air temperature with an economizer.

Sequence of Operation

VHR Relay Output

Operation of the VHR relay output during unoccupied mode.

Zone Temperature Control without a Night Setback Panel or ICS - Unoccupied Cooling

Control of zone temperature in unoccupied cooling without advanced controls.

Morning Warm-up (MWU) Control

Activation of Morning Warm-up for occupied mode temperature control.

Supply Duct Static Pressure Control

Measuring and controlling supply duct static pressure.

Sequence of Operation

Supply Air Temperature Reset

Resetting supply air temperature based on various sensor inputs.

Return Air Smoke Detector

Function and maintenance of the return air smoke detector.

Economizer Start-Up

Minimum position setting procedures for economizers.

Sequence of Operation

Compressor Start-Up

Procedures for starting compressors and checking operation.

Dehumidification Option

Safety warnings and procedures related to the dehumidification option.

Sequence of Operation

Final System Setup

Final checks before leaving the unit after installation and start-up.

Maintenance

Fan Belt Adjustment - Belt Drive Units

Instructions for adjusting and replacing fan belts on belt drive units.

Maintenance

Monthly Maintenance

Routine checks and maintenance tasks performed monthly.

Filters

Inspecting and maintaining unit air filters.

Cooling Season

Maintenance tasks specific to the cooling season.

Heating Season

Maintenance tasks specific to the heating season.

Coil Cleaning

Hail Guard Removal

Procedure for removing the hail guard to access coils.

Microchannel (MCHE) Coils

Cleaning instructions for microchannel coils, emphasizing safe methods.

Round Tube Plate Fin (RTPF) Coils

Cleaning instructions for round tube plate fin coils.

Troubleshooting

ReliaTel™™ Control

Unit diagnostics and system status information available through the RTRM.

System Status Checkout Procedure

Methods for checking system status via zone sensor LEDs or voltage readings.

Method 1

Resetting system from the space via the zone sensor mode switch.

Troubleshooting

System failure

Checking voltage for system failure indications.

Heating Failure

Verifying heat failure using the Ignition Module LED indicator.

Cooling Failure

Troubleshooting cooling failures based on sensor and control circuit issues.

Troubleshooting

Zone Temperature Sensor (ZTS) Tests

Procedures for testing zone temperature sensors and setpoints.

Test 1 - Zone Temperature Thermistor (ZTEMP)

Testing the ZTEMP thermistor resistance at various temperatures.

Test 2 - Cooling Set Point (CSP) and Heating Set Point (HSP)

Measuring resistance of CSP and HSP potentiometers.

Troubleshooting

Test 4 - LED Indicator Test, (SYS ON, HEAT, COOL and SERVICE)

Methods for testing LEDs using a meter and checking unit operation.

Relative Humidity Sensor Test

Measuring the DC mA output signal of the relative humidity sensor.

Unit Economizer Control (ECA) Troubleshooting

Verifying economizer actuator status via LED indicator.

Troubleshooting

Cooling Failures and Ignition Lockouts

Methods for resetting cooling failures and ignition lockouts.

Unit Economizer Control (ECA) Test Procedures

Electromechanical Control

Tests to diagnose problems in the system economizer operation.

Test 1

Verifying the functionality of the economizer actuator (ECA).

Test 2

Testing the ECA resistors and sensors.

Troubleshooting procedures for Direct Drive Plenum Fan

Wiring Diagrams

Limited Warranty

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