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Transtecno CMG Series - User Manual

Transtecno CMG Series
76 pages
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0221
FEB - 2021
www.transtecno.com
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Summary

1. General Information

1.1 General Information

Provides important information on handling, storage, installation, use, maintenance, repair and dismantling of gearmotors.

1.2 Intended Working Environments

Details intended use in industrial plants and requirements for outdoor or potentially explosive environments.

1.3 Dangerous Situations

Warns about rotating, exposed, or hot parts that can cause serious injury or death during operation.

1.4 Consequences of Improper Use

Explains that any use other than intended or non-compliance may cause serious damage or death.

2. Condition on Delivery

2.1 Material Checking

Instructs to check product nameplate information before installation to ensure it matches the order.

2.1 Material Checking (ATS)

Details the information provided on nameplates for ATS gearmotors, including type, ratio, speeds, and torque.

2.1 Material Checking (KFT)

Explains the meaning of various fields on the KFT type gearmotor nameplate.

2.1 Material Checking (ITH, ITB, ITS)

Explains the meaning of fields on ITH, ITB, ITS gearmotor nameplates, including input/output shaft details.

2.1 Material Checking (ATEX)

Details ATEX gearmotor nameplates, explaining classification fields like II 3GD h IIB and temperature ratings like T4.

2.2 Storage

Provides guidelines for storing products in dry, sheltered locations, below 50°C, and free from aggressive agents.

2.4 Suggested Products

Lists recommended commercial products for sealing, threadlocking, lubrication, and cleaning.

3. Installation

3.1 General Information

Lists essential checks before installation, like nameplate matching, surface cleanliness, alignment, and safety guards.

3.2 Critical Applications

Lists applications requiring consultation with the Technical Department, such as high input speeds or special environments.

3.3 Handling

Emphasizes that authorized personnel must ensure product integrity and safety during handling, using appropriate equipment.

3.4 Mounting a Motor Without a Coupling

Details checks for motor flange/shaft tolerances, cleaning, alignment, and ensuring correct shaft rotation direction.

3.6 Replacing Breather Plugs

Explains the replacement of filling plugs with breather plugs for specific gearmotor families based on mounting position.

3.7 Screw Tightening Torques

Provides a table listing tightening torques for various screw sizes (M6 to M24) for proper fitting.

3.8 Gearboxes with Solid Input or Output Shafts

Advises using anti-corrosion lubricants, avoiding hammering, and using mounting tools for solid shafts.

3.10 Assembly Kit for Output Hollow Shafts

Explains the use of the assembly kit for ATS, ITS, ITB gearmotors, detailing shaft fitting and screw tightening to a specified length X.

3.13 Shrink Disk Assembly

Provides instructions for mounting shrink disks on ATS, ITB, ITS gearmotors, including shaft preparation and screw tightening.

3.14 Safety Cover Assembly

Recommends assembling safety cover kits for CM, CMP, CMM, CMPU, CL, CMB, ATS gearmotors to protect exposed rotating parts.

4. Lubrication

4.1 Suggested Lubricants List

Lists approved lubricants from various brands for Transtecno gearmotors and variable speed drives.

4.3 Mounting Positions

Shows the standard mounting positions (M1-M6) for CMG and CMB gearmotors.

4.4 Lubricant Quantity

Lists oil quantities for CMG and CMB gearmotors, independent of mounting position for CMG.

4.5 Plugs Position

Shows plug positions (breather, level, drain) for CM, CMP, CMM, CL, and VAM gearboxes.

5. Putting into Service

5.1 Residual Risks

Instructs to check oil level, leaks, mounting position, and motor voltage before service.

5.2 Start-up

Advises a gradual start-up process, avoiding immediate maximum load, and notes that running-in is not essential for modern gearmotors.

5.4 Troubleshooting

Provides a table of common problems, causes, and actions for start-up and operation issues.

6. Maintenance

6.1 General Information

States that high-quality internal parts ensure proper function with minimal maintenance, outlining general rules for checks.

6.2 Inspection and Maintenance Time

Details inspection and maintenance intervals (3000h/6m, 10000h) and required operations like checking noise, leaks, and oil level.

6.4 Lubricant Replacement

Provides step-by-step instructions for replacing gearmotor lubricant, including safety, tools, and disposal.

7. ATEX

7.1 General Information

Lists Transtecno gearmotor series available with ATEX compliance (Group II, Cat. 3G/3D) and emphasizes checking nameplates and documentation.

7.2 Installation

Details specific checks before installing ATEX gearmotors, such as no damage, clean surfaces, and legible documentation.

7.5 Terms of Use

Lists specific gearmotor series and conditions (service factor, speed) that require Transtecno Technical Service consultation.

7.8 Options and Accessories Not Allowed

Lists options and accessories not permitted for ATEX-compliant gearboxes, such as flexible couplings or safety covers for certain types.

8. Spare Parts List

CMG... 2

Exploded view and oil seal list for CMG gearboxes, model range 2.

CMB... 2

Exploded view and oil seal list for CMB gearboxes, model range 2.

ATS... 2

Exploded view and oil seal/RCA list for ATS gearboxes, model range 2.

CM026... CM130

Exploded view and oil seal list for CM gearboxes, model range 026-130.

FT105 - FT105

Exploded view and oil seal/RCA list for KFT105 and FT105 gearboxes.

ITH... 2

Exploded view and oil seal/RCA list for ITH gearboxes, model range 2.

ITB

Exploded view and oil seal/RCA list for ITB gearboxes.

ITS... 2

Exploded view and oil seal/RCA list for ITS gearboxes, model range 2.

9. Warranty

Exclusion of Warranties

Lists conditions under which Transtecno's warranty is void, including misuse, unauthorized repairs, and non-compliance.

Transtecno CMG Series Specifications

General IconGeneral
BrandTranstecno
ModelCMG Series
CategoryEngine
LanguageEnglish

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