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Tripp Lite SmartOnline SU40K User Manual

Tripp Lite SmartOnline SU40K
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Owner’s Manual
SmartOnline
3-Phase UPS Systems
Models: SU40K, SU60K, SU60KTV, SU80KTV
Input/Output: 120/208V AC (SU40K, SU60K) or 277/480V AC (SU60KTV, SU80KTV),
50/60 Hz, 3O, 4-wire + ground, wye
Not suitable for mobile applications.
1111 W. 35th Street, Chicago, IL 60609 USA
(773) 869-1234 • www.tripplite.com
Copyright © 2008 Tripp Lite. All trademarks are the sole property of their respective owners.
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Table of Contents

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Tripp Lite SmartOnline SU40K Specifications

General IconGeneral
BrandTripp Lite
ModelSmartOnline SU40K
CategoryUPS
LanguageEnglish

Summary

SmartOnline™ 3-Phase UPS Systems Owner's Manual

1 Introduction

Advanced Features

Details on advanced features of the SmartOnline 3-Phase UPS Systems.

2 Important Safety Instructions

Location Warnings

Guidance on proper placement and environmental conditions for UPS installation.

Connection Warnings

Critical safety precautions for electrical connections and system usage.

Battery Warnings

Safety precautions and handling guidelines for UPS batteries.

Wiring Warnings

Precautions and best practices for UPS system wiring.

3 Control Panel Features

Control Panel Overview

Description of control panel LEDs, LCD screen, and buttons.

4 Front and Rear Panel Features

5 Cabinet Installation

5-1 Preparation

Steps for preparing the installation site and the UPS unit.

5-2 Unpacking

Procedure for safely unpacking the UPS system from its shipping container.

5-3 Placement

Guidelines for positioning the UPS system in its final location.

6 Internal Battery Connection

6-1 Internal Battery Wiring Diagrams

Diagrams illustrating internal battery wiring for the SU40K model.

6-2 Internal Battery Connection Procedure

Step-by-step instructions for connecting internal UPS batteries.

7 Wiring

7-1 Wiring Warnings

Critical warnings and safety precautions for UPS system wiring.

7-2 Wiring Preparation

Steps to prepare for wiring the UPS system and external battery cabinet.

7-3 UPS System Terminal Block Diagram

Diagram showing UPS system terminal block connections for input, output, and battery.

7-4 External Battery Cabinet Wiring Diagrams

Wiring diagrams for connecting external battery cabinets.

7-5 Electrical and Cable Data

Table detailing electrical specifications and required cable sizes for UPS models.

7-6 External Battery Cabinet Wiring

Procedure for wiring external battery cabinets to the UPS system.

7-7 AC Input/Output Wiring (Single UPS)

Instructions for AC input and output wiring for a single UPS unit.

7-8 AC Input/Output Wiring (Parallel UPS – Single Input)

Wiring procedures for parallel UPS systems with a single input.

8 Operating Modes

8-1 Online (Normal) Mode (Single UPS)

Description of the UPS system operating in online (normal) dual conversion mode.

8-2 Battery Backup Mode (Single UPS)

Explanation of the UPS system operating on battery power during an outage.

8-3 Auto Bypass Mode (Single UPS)

How the UPS system switches to bypass mode due to internal issues.

8-4 Manual Bypass Mode (Single UPS)

Procedure for manually bypassing the UPS for maintenance or repair.

8-5 Online Mode (Parallel UPS)

Parallel operation in online mode, with load sharing between UPS units.

8-6 Battery Backup Mode (Parallel UPS)

Parallel operation in battery backup mode, load shared by multiple UPS units.

8-7 Auto Bypass Mode (Parallel UPS)

Parallel operation in auto bypass mode due to internal UPS issues.

8-8 Manual Bypass Mode (Parallel UPS)

Manual bypass operation for parallel UPS systems for maintenance.

9 Start-Up, Shutdown and Bypass

9-1 Control Panel and Breaker Diagrams

Diagrams of the control panel and circuit breakers for UPS operation.

9-2 Preliminary Checklist (Single UPS)

Pre-start-up checks for single UPS system installation.

9-3 Normal Start-Up Procedure (Single UPS)

Steps to perform a normal start-up of a single UPS system.

9-4 Battery Start-Up Procedure (Single UPS)

Procedure for starting a single UPS system using battery power.

9-5 Manual Bypass Procedure (Single UPS)

Instructions for placing a single UPS system into manual bypass mode.

9-6 Shutdown Procedure (Single UPS)

Steps to safely shut down a single UPS system.

9-6 Shutdown Procedure (Single UPS) (continued)

Final steps for safely shutting down a single UPS system.

9-7 Preliminary Checklist (Parallel UPS)

Pre-start-up checks for parallel UPS system installation.

9-8 Start-Up Procedure (Parallel UPS)

Steps to start up parallel UPS systems.

9-8 Start-Up Procedure (Parallel UPS) (continued)

Continuing steps for starting up parallel UPS systems.

9-9 Shutdown Procedure (Parallel UPS)

Steps to safely shut down parallel UPS systems.

9-9 Shutdown Procedure (Parallel UPS) (continued)

Final steps for safely shutting down parallel UPS systems.

9-10 Manual Bypass Procedure (Parallel UPS)

Procedure for placing parallel UPS systems into manual bypass mode.

9-10 Manual Bypass Procedure (Parallel UPS) (continued)

Continuing procedure for manual bypass in parallel UPS systems.

9-11 Switching from Manual Bypass to Normal Mode (Parallel UPS)

Steps to return parallel UPS systems from manual bypass to online mode.

10 Display and Configuration

10-1 Control Panel Diagram

Diagram identifying components of the UPS control panel.

10-2 Display Hierarchy

Overview of the menu structure and navigation flow on the UPS display.

10-3 Default Display

Description of the default screen shown after UPS self-test.

10-4 Status Messages and Diagrams

Explanation of various status messages and system operating diagrams.

10-4 Status Messages and Diagrams (continued)

Further explanation of status messages and system operating diagrams.

10-5 Main Menu

Accessing and navigating the UPS main menu options.

10-6 UPS System "Measure" Menu

Viewing real-time UPS system measurements and data.

10-7 UPS System Setup Menu

Accessing and navigating the UPS system setup menu with password.

10-8 Bypass Setup Menu

Configuring bypass voltage and frequency settings for the UPS.

10-8 Bypass Setup Menu (continued)

Continued configuration of bypass voltage and frequency.

10-9 Output Setup Menu

Configuring output voltage, frequency, and modes for the UPS.

10-9 Output Setup Menu (continued)

Continued configuration of output parameters like frequency and ECO mode.

10-10 Battery Setup Menu

Setting battery parameters for accurate runtime estimates.

10-10 Battery Setup Menu (continued)

Further settings for battery type, charger current, and auto test.

10-11 Local Setup Menu

Configuring local settings like date, time, password, and language.

10-11 Local Setup Menu (continued)

Continued configuration of audible alarms, display contrast, and serial port.

10-12 Maintenance Menu

Accessing maintenance functions like statistics and event logs.

10-13 Statistics Menu

Viewing and resetting UPS operating statistics.

10-14 Event Log Menu

Viewing and erasing the UPS system's event log.

10-15 Manual Setup & Test Menu

Performing manual tests and configurations on the UPS.

10-16 Firmware Upgrade Menu

Instructions for upgrading UPS system firmware by qualified personnel.

10-17 Other Menu Choices

Accessing information on serial number, firmware version, and DC bus voltage.

11 Communications

11-1 Communications Interfaces

Overview of available communication ports and interfaces on the UPS.

11-2 SNMPWEBCARD Slot

Information about installing and using the SNMPWEBCARD accessory.

11-3 Input Dry Contact Interface

Details on input dry contact signals for commands and monitoring.

11-4 Remote Emergency Power Off (EPO) Circuit Diagram

Circuit diagram for connecting the EPO input for remote shutdown.

11-5 Auxiliary Dry Contact Input Circuit Diagram

Circuit diagram for auxiliary dry contact inputs.

11-6 External Battery Cabinet Temperature Inputs

Connection details for external battery cabinet temperature monitoring.

11-7 External Battery Status Input

Connection details for external battery cabinet status signals.

11-8 Output Dry Contact Interface Detail

Details on default and optional messages for dry contact outputs.

11-9 Output Dry Contact Circuit Diagram

Circuit diagram for the UPS system's dry contact outputs.

11-10 RS-232 Serial Port Circuit Diagram

Circuit diagram for connecting the UPS via RS-232 serial port.

11-11 Parallel Redundancy Port

Information on connecting UPS systems for parallel redundancy.

12 Specifications

12-1 UPS System Technical Specifications

Detailed technical specifications for all UPS models.

12-2 UPS System Floor Loading Table

Floor loading requirements for UPS system installation.

12-3 Battery Pack Floor Loading Table

Floor loading requirements for external battery packs.

13 Storage and Service

Storage

Guidelines for storing the UPS system to maintain its condition.

Service

Information on available service programs and customer support.

14 Warranty

Limited Warranty

Details of the product's warranty terms and conditions.

Warranty Registration

Instructions for registering the product warranty online.

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