10
Making a cut
Note: NEVER operate the router freehand without some form of guide.
Guidance can be provided by a bearing guided router bit cutter, the supplied
guides, or a straight edge (image P)
1. ALWAYS hold the router using both hands, on the handles provided. Ensure
that the workpiece will not move. Use clamps wherever possible
2. Allow the motor to reach its full operating speed
3. Lower the router bit cutter into the workpiece whilst moving the router
slowly, keeping the base plate held flat against the workpiece
4. If edge cutting, the cutting of the workpiece should be on the left side
relative to the cutting direction, (image Q). Keep the pressure constant and
allow the cutter to work steadily through the material. Be aware that knots,
and other variations, will slow the rate of progress
Note: To avoid ‘bit chatter’, direct the cut anti-clockwise for external cuts, and
clockwise for internal cuts.
Note: Moving the router too fast can result in a poor quality finish, and
overloading of the motor. Moving the router too slowly can result in overheating
the workpiece.
Note: Normal operation of a router is to plunge the head after the router has
been switched on.
Note: Do not operate the router upside down unless securely mounted in a
well-guarded router table (eg. Triton brand).
Making multiple pass cuts
1. The Turret Stops (1) allow the maximum depth of cut to be achieved in
an operator-determined number of steps. Each step of the turret can be
pre-set by adjusting the thumbwheel on the turret post
2. Rotate the Turret Stops so that the Depth Stop will contact the highest
pre-set turret post when the router is plunged. The first pass of the cut can
now be made
3. Continue to make passes, rotating the Turret Stops and adjusting the turret
post depth for each pass when necessary until the full depth of cut has
been achieved
Circle Cutting
1. Fit the Extended Baseplate (24), without the Fence (21) attachment, to
the router
2. Remove the Circle Cutting Pivot Mount (19) from the Extended Baseplate
and fix it to the centre of the workpiece, using a small nail or screw,
through one of the holes in the pivot mount (image R). Leave the pivot
mount bolt in position
3. Lower the router and base over the pivot mount and refit the washer and
wing-nut (image S)
4. With the power switched ‘Off’, rotate the router along the intended path to
check the circle, and make any necessary adjustments
5. Cut the circle in several passes, lowering the cut depth by approximately
2mm each pass (image T). Do not attempt to cut deeply in one pass
• Through cuts: If cutting all the way through the material, fix a sacrificial
board to the underneath of the workpiece. Cut the circle oversize, then
when the cut is all the way through, reduce the diameter and work back to
the required size, using light, full depth passes
Table-mounted operation
WARNING: When in use with the Triton Workcentre Router Table Module
WX7RT001, the maximum cutter Dia. Is 50mm. This is constrained by the
Workcentre specification.
Note: Fitting and operating this router on a router table should be carried out in
accordance with the literature supplied with the router table.
Note: Whilst this product was designed for efficient and convenient operation
on most router tables, it is particularly suited for use with the Triton Router
Table RTA300.
Note: The plunge spring MUST be removed before this router is fitted into a
router table:
1. Set the router at the top of its plunge range and engage the Plunge Lock
Lever (16)
2. Loosen the small screw next to the Plunge Spring Access Cap (14) a few
turns.
3. Holding the Plunge Spring Access Cap firmly so that the spring will not
shoot upwards when released, twist the cap anti-clockwise to remove it
(image U)
4. Remove the spring and store in a safe place.
5. Replace the Plunge Spring Access Cap and re-tighten the screw.
NOTE: Be sure to re-fit the plunge spring before using the router freehand.
The Table Height Winder (25) engages with the Table Height Winder Connection
Point (26) for quick and easy above-the-table height adjustment when the
router is table-mounted (image V)
Accessories
• A wide range of suitable accessories for this tool are available from your
Triton stockist, including a large selection of cutter/router bits. Spares
including carbon brushes, guide bushes and collets are available from your
Triton stockist or www.toolsparesonline.com.
Maintenance
WARNING: ALWAYS disconnect from the power supply before carrying out
any inspection, maintenance or cleaning.
General Inspection
• Regularly check that all the fixing screws are tight
• Inspect the supply cord of the tool, prior to each use, for damage or wear.
Repairs should be carried out by an authorised Triton service centre. This
advice also applies to extension cords used with this tool
Cleaning
• WARNING: ALWAYS wear protective equipment including eye protection
and gloves when cleaning this tool.
• Keep your tool clean at all times. Dirt and dust will cause internal parts to
wear quickly, and shorten the device’s service life
• Clean the body of your machine with a soft brush, or dry cloth
• Never use caustic agents to clean plastic parts. If dry cleaning is not
sufficient, a mild detergent on a damp cloth is recommended
• Water must never come into contact with the tool
• Ensure the tool is thoroughly dry before using it
• If available, use clean, dry, compressed air to blow through the ventilation
holes (where applicable)
Lubrication
• Slightly lubricate all moving parts at regular intervals with a suitable spray
lubricant
Brushes
• Over time the carbon brushes inside the motor may become worn
• Excessively worn brushes may cause loss of power, intermittent failure, or
visible sparking
• To replace the brushes, remove the two Brush Access Covers (9). Remove
the worn brushes and ensure the sockets are clean. Carefully replace with
new brushes and then replace the Brush Access Covers
• After fitting run the router without load for 2-3 minutes to help the
brushes bed in. The process of the brushes fully bedding in may take
repeated uses. Motor sparking may continue until new carbon brushes
have bedded in
• Alternatively, have the machine serviced at an authorised service centre
Storage
• Store this tool carefully in a secure, dry place out of the reach of children
Disposal
Always adhere to national regulations when disposing of power tools that are
no longer functional and are not viable for repair.
• Do not dispose of power tools, or other waste electrical and electronic
equipment (WEEE), with household waste
• Contact your local waste disposal authority for information on the correct
way to dispose of power tools
813291_Z1MANPRO1_AUS.indd 6 13/12/2016 08:54
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