8
g) Ensure embedded objects such as nails and screws have been
removed from the workpiece before commencing operation
h) Handle router bits with care as they can be extremely sharp
i) Before use, check the bit carefully for signs of damage or cracks.
Replace damaged or cracked bits immediately
j) Ensure router cutters/bits are sharp and maintained correctly.
Dull cutting edges can lead to uncontrolled situations including stalling,
increased heat and possible injury
k) ALWAYS use both handles and maintain a firm grip on the router
before proceeding with any work
l) Keep handles and gripping surfaces dry, clean and free of oil and
grease to ensure the tool can be securely held in use
m) Before using the tool to make a cut, switch on and let it run for a
while. Vibration could indicate an improperly installed bit
n) Take notice of the direction of rotation of the bit and the direction of
feed
o) Keep your hands away from the routing area and router bit cutter.
Hold the auxiliary handle or an insulated gripping surface with your second
hand
p) NEVER start the router while the cutter is touching the workpiece
q) Ensure the plunge spring is always fitted when using hand-held
r) Ensure the cutter has completely stopped before plunging to the
collet lock position
s) The maximum speed of the router bit/cutter must be at least as high
as the maximum speed of the power tool
t) Parts of the router bits may become hot during operation. Do not
handle immediately after use to avoid risk of burns
u) Do not allow parts to come into contact with combustible materials
v) The shank size of the router cutter/bit must be matched to the exact
same size collet fitted to the router. Incorrectly fitted router cutter/bits
will rotate irregularly and have increased vibration that could lead to loss
of control
w) DO NOT press the spindle lock button, or attempt to switch the tool
into bit change mode while the router is operating
x) Keep pressure constant while cutting into the workpiece, allowing
the router bit cutter to dictate the speed of cut. DO NOT force the tool
and overload the motor
y) Ensure rating labels and safety warnings on the tool remain clear to
read and are replaced if marked or damaged
z) When operating the router, be prepared for the router bit cutter
stalling in the workpiece and causing loss of control. Always ensure
the router is firmly held and the on/off switch is immediately released in
such circumstances
• After switching on the router, check the router bit is rotating evenly
(not ‘wobbling’) and there is no additional vibration due to the router
bit being incorrectly fitted. Operating the router with an incorrectly fitted
router bit can lead to loss of control and severe injury
• EXTREME care must be taken when using cutters with a diameter
greater than 2" (50mm). Use very slow feed rates and/or multiple shallow
cuts to avoid overloading the motor
• ALWAYS switch off and wait until the bit has come to a complete
standstill before removing the machine from the workpiece
• Disconnect from the power supply before carrying out any
adjustment, servicing or maintenance
WARNING: Dust generated by using power tools can be toxic. Some
materials may be chemically treated or coated and be a toxic hazard. Some
natural and composite materials may contain toxic chemicals. Some older
paints may contain lead and other chemicals. Avoid prolonged exposure to
dust generated from operating a router. DO NOT allow dust to get onto skin
or eyes and do not allow the dust to enter your mouth to prevent absorption
of harmful chemicals. Where possible, work in a well-ventilated area. Use a
suitable dust mask and dust extraction system where possible. Where there is
a higher frequency of exposure, it is more critical that all safety precautions are
followed and a higher level of personal protection is used.
Product Familiarisation
1. Turret Stops
2. Chuck
3. Shaft Lock Pin
4. Depth Stop
5. Depth Stop Lock Knob
6. Plunge Selection Button
7. Winder Handle
8. Winder Handle Clutch Ring
9. Brush Access Covers
10. Micro Winder
11. Motor
12. Power Switch
13. Retracting Power Switch Cover
14. Plunge Spring Access Cap
15. Speed Controller
16. Plunge Lock Lever
17. Safety Guards
18. Dust Extraction Port
19. Circle Cutting Pivot Mount
20. Baseplate Mounting Knobs
21. Fence
22. Collet (see specification table for sizes)
23. Spanner
24. Extended Baseplate
25. Table Height Winder
26. Table Height Winder Connection Point
Intended Use
Hand-held plunge router for use with
1
⁄2" and
1
⁄4"mm shank router bits
(depending on the collet installed). Used for cutting profiles, grooves, edges
and elongated holes in natural and composite wood, as well as for stationary
installation in suitable router table systems.
Unpacking Your Tool
• Carefully unpack and inspect your new plunge router. Familiarise yourself
with all its features and functions
• Ensure that all parts of the tool are present and in good condition.
• If any parts are missing or damaged, have such parts replaced before
attempting to use this tool
Before Use
WARNING: Ensure the tool is disconnected from the power supply before
attaching or changing any accessories, or making any adjustments.
Collet and cutter installation
Note: Wear protective gloves when inserting and removing router bits due to
the sharp edges of the cutters.
1. Place the router upside down on a secure flat surface, with the motor
completely stationary and the power cable removed from the mains
2. Plunge the router to its maximum depth by pressing the Winder Handle
Clutch Ring (8) inwards, and turning the Winder Handle (7) clockwise until
the Collet (22) is protruding the base (image C)
Note: Ensure the Depth Stop (4) is fully retracted (see ‘Depth stop and turret’).
The collet should be protruding through the base, allowing easy spanner
access.
3. Using the Spanner (23) provided, loosen the Collet by turning it anti-
clockwise until removal, (image D)
4. Select the desired Collet, and install into the Chuck (2) by screwing the
collet in clockwise
5. Insert the router cutter into the Collet ensuring that at least 20mm or half
of the shaft (whichever is greater) is inserted into the Collet, then use the
Spanner (23) to turn the Collet slightly, allowing the collet lock to engage.
Once engaged, turn the spanner clockwise to tighten the cutter
813291_Z1MANPRO1_AUS.indd 4 13/12/2016 08:54
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