8
h) Handle router bits with care as they can be extremely sharp
i) Before use, check the bit carefully for signs of damage or cracks. Replace damaged
or cracked bits immediately
j) Ensure router cutters/bits are sharp and maintained correctly. Dull cutting edges can
lead to uncontrolled situations including stalling, increased heat and possible injury
k) ALWAYS use both handles and maintain a firm grip on the router before proceeding
with any work
l) Keep handles and gripping surfaces dry, clean and free of oil and grease to ensure
the tool can be securely held in use
m) Before using the tool to make a cut, switch on and let it run for a while. Vibration
could indicate an improperly installed bit
n) Take notice of the direction of rotation of the bit and the direction of feed
o) Keep your hands away from the routing area and router bit cutter. Hold the auxiliary
handle or an insulated gripping surface with your second hand
p) NEVER start the router while the cutter is touching the workpiece
q) Ensure the plunge spring is always fitted when using hand-held
r) Ensure the cutter has completely stopped before plunging to the collet lock position
s) The maximum speed of the router bit/cutter must be at least as high as the
maximum speed of the power tool
t) Parts of the router bits may become hot during operation. Do not handle immediately
after use to avoid risk of burns
u) Do not allow parts to come into contact with combustible materials
v) The shank size of the router cutter/bit must be matched to the exact same size
collet fitted to the router. Incorrectly fitted router cutter/bits will rotate irregularly and
have increased vibration that could lead to loss of control
w) DO NOT press the spindle lock button, or attempt to switch the tool into bit change
mode while the router is operating
x) Keep pressure constant while cutting into the workpiece, allowing the router bit
cutter to dictate the speed of cut. DO NOT force the tool and overload the motor
y) Ensure rating labels and safety warnings on the tool remain clear to read and are replaced
if marked or damaged
z) When operating the router, be prepared for the router bit cutter stalling in the
workpiece and causing loss of control. Always ensure the router is firmly held and the
on/off switch is immediately released in such circumstances
• After switching on the router, check the router bit is rotating evenly (not ‘wobbling’)
and there is no additional vibration due to the router bit being incorrectly fitted.
Operating the router with an incorrectly fitted router bit can lead to loss of control and
severe injury
• EXTREME care must be taken when using cutters with a diameter greater 50mm
(2”). Use very slow feed rates and/or multiple shallow cuts to avoid overloading the motor
• ALWAYS switch off and wait until the bit has come to a complete standstill before
removing the machine from the workpiece
• Disconnect from the power supply before carrying out any adjustment, servicing
or maintenance
• Even when this tool is used as prescribed it is not possible to eliminate all residual
risk factors. If you are in any doubt as to safe use of this tool, do not use it
WARNING: Dust generated by using power tools can be toxic. Some materials may
be chemically treated or coated and be a toxic hazard. Some natural and composite materials
may contain toxic chemicals. Some older paints may contain lead and other chemicals. Avoid
prolonged exposure to dust generated from operating a router. DO NOT allow dust to get onto
skin or eyes and do not allow the dust to enter your mouth to prevent absorption of harmful
chemicals. Where possible, work in a well-ventilated area. Use a suitable dust mask and dust
extraction system where possible. Where there is a higher frequency of exposure, it is more
critical that all safety precautions are followed and a higher level of personal
protection is used.
Product Familiarisation
1. Turret Stops
2. Chuck
3. Depth Stop
4. Side Air Vents
5. Depth Stop Lock Knob
6. Motor
7. Retracting Power Switch Cover
8. On/Off Power Switch
9. Brush Access Covers
10. Speed Controller
11. Plunge Lock Lever
12. Safety Guards
13. Baseplate Mounting Knobs
14. Table Height Winder Connection Point
15. Dust Extraction Port
16. Automatic Spindle Lock
17. Winder Handle Clutch Ring
18. Plunge Selection Button
19. Winder Handle
20. Micro Winder
21. Plunge Spring Access Cap
22. Fence
23. Collet
24. Table Height Winder
25. Spanner
26. Circle Cutting Pivot Mount
27. Extended Baseplate
Fig. II
A. ¼ UNC x4
B. M6 x3
C. Table Winder Indent
Intended Use
Hand-held precision plunge router for use with shank router bits up to ½” and
12mm (depending on the collet installed). Used for cutting profiles, grooves,
edges and elongated holes in natural and composite wood. Also used with
guide bushes and templates for cutting shapes, following patterns, as well
as for stationary installation in compatible router table systems.
Not for commercial use.
The tool must ONLY be used for its intended purpose. Any use other than those
mentioned in this manual will be considered a case of misuse. The operator,
and not the manufacturer, shall be liable for any damage or injury resulting from
such cases of misuse. The manufacturer shall not be liable for any modifications
made to the tool, nor for any damage resulting from such modifications.
Unpacking Your Tool
• Carefully unpack and inspect your new plunge router. Familiarise
yourself with all its features and functions
• Ensure that all parts of the tool are present and in good condition. If any parts are
missing or damaged, have such parts replaced before attempting to use this tool
Before Use
WARNING: Ensure the tool is disconnected from the power supply before
attaching or changing any accessories, or making any adjustments.
Collet & cutter installation
Note: Wear protective gloves when inserting and removing
router bits due to the sharp edges of the cutters.
1. Place the router upside down on a secure flat surface, with the motor
completely stationary and the power cable removed from the mains
2. Plunge the router to its maximum depth by pressing the Winder Handle
Clutch Ring (17) (Image B) inwards, and turning the Winder Handle
(19) clockwise until the Collet (23) is protruding the base
Note: Ensure the Depth Stop (3) is fully retracted (see ‘Depth stop and turret’). The
Collet should be protruding through the base, allowing easy spanner access.
3. Using the Spanner (25) provided, loosen the Collet by
turning it anti-clockwise until removal
4. Select the desired Collet, and install into the Chuck (2) by screwing the Collet in clockwise
5. Insert the router cutter into the Collet ensuring that at least 20mm or half
of the shaft (whichever is greater) is inserted into the Collet, then use the
Spanner to turn the Collet slightly, allowing the collet lock to engage (Image
C). Once engaged, turn the spanner clockwise to tighten the cutter
6. Return the router to a normal operating depth. This will disengage the collet lock and
release the retracting switch shutter, enabling access to the On/Off Power Switch (8)
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