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FRONT SUSPENSION/STEERING 12
FRONT SUSPENSION
All models are equipped with hydraulic, telescopic front
forks which -are adjustable for spring pre-load, rebound
and compression damping. Periodic inspection for
damage and fluid leaks is essential for safe riding.
Always follow the inspection instructions at the intervals
stated in the scheduled maintenance chart.
FORK INSPECTION — ALL MODELS
1.
Visually inspect the fork inner tube assembly for rust
and damage. Repair or replace as necessa
ry
.
2.
Visually inspect the dust/oil seal areas for signs of
damage and fluid leaks. If oil leaks are found, the
fork must be stripped and overhauled or replaced
completely.
1
1. Fork Seal Area
3.
Check for smooth operation of the forks as follows:
•
Place the motorcycle on level ground
•
While holding the handlebars and applying the
front brake, pump the forks up and down several
ti
mes.
WARNING: If roughness or excessive
stiffness is detected, investigate the
cause and take the necessary remedial action
before riding the motorcycle.
Riding the motorcycle with defective or damaged
suspension can damage the motorcycle, cause
loss of control, or an a
ccident.
WARNING: All suspension units contain
pressurised gas. Always wear eye, face
and skin protection during fork disassembly.
FORK OIL
Oil change
1.
Remove the fork assembly as described later in
this section.
NOTE:
•
To aid removal, slacken but do not remove the
top cap before releasing the fork from the yoke.
2.
Unscrew the fork cap from the inner tube, then
remove it from the preload adjuster / damper.
Discard the top cap `O' ring.
WARNING: The fork cap will spring clear
due to spring tension. To prevent injury,
always wear eye, face and hand protection when
removing spring loaded items.
3.
Raise the damping cylinder rod slightly and
remove:
—
dished, slotted washer,
— guide washer
— guide tube
—
guide washer
—
damping spring.
1
1.
Dished, slo
tt
ed washer
2.
Guide washers
3.
Guide tube
4.
Damping spring
4.
Invert the fork assembly and allow all the oil to
drain into a suitable container. Turn the fork back
to an upright position.
5.
Fill the fork with the grade of oil specified in the
fork oil table, to a level above that which will
finally be
required.
12.5
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