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TruPlasma RF 1002
Trumpf TruPlasma RF 1002 User Manual
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Operator's
manual
T
ruPlasma
RF
1001
to
1003
(G2/13)
T
echnical
specifications
and
operator's
manual
2
Table of Contents
Table of Contents
7
Safety
21
For Your Own Safety
23
Warning Signs and Danger Signs
23
Using the Generator
25
Authorized Personnel
26
Warning Signs on the Generator
27
What You Must Know as an Operator
28
Dangers from High Voltages
29
Protective Measures Taken by the Manufacturer
29
Dangers from Electromagnetic Fields
30
Protective Measures Taken by the Manufacturer
30
Hazard from Weight
32
Hazard from Aggressive Cooling Water
33
What You Must Note as an Operator
34
Ensuring Safe Operation of the Generator
34
10.2 Safety Inspection in Accordance with
34
Iec 61010-1
34
Performing a High-Voltage Test of the Customer System
34
Emergency Measures
35
Dynamic Behavior of the Power Signal at 50 Ω Load
57
Mains Connection Data
58
Clock
59
Clock Mode
59
Clock Input
59
Clock Output
59
Clock Offset Mode
60
Frequency Offset
60
Frequency Agility (Optional)
61
Pulse
62
Pulse Mode
62
Pulse Input
62
Pulse Output
62
Arc Synchronization
63
Arc Synchronization Input
63
Arc Synchronization Output
63
Communication Interfaces
64
Housing
65
Dimensional Drawing
66
Environmental Conditions
67
Cooling Requirements
68
14.1 Cooling Water Specification
68
Requirements for a Functioning Cooling Cir
68
Preparing Cooling Water
68
Cooling Water Parameter
69
Air Pressure Value, Dew Point Diagram
69
RS-232/RS-485 Interface
76
RS-232/RS-485 Standard Interface
76
View Standard Interface
76
Standard Connection
76
Standard Pin Assignment
76
Interface Customer Variant
78
View Customer Variant
78
Connection Customer Variant
78
Customer Variant Pin Assignment
78
Description of the Communication
79
Telegram Examples
95
Telegram: Get Control
96
I Value (600 W)
96
Telegram: Read P I Value
99
Telegram: Release Control
100
AD Interface
102
View
102
Cable Requirement
102
Connection
102
Meaning of the Signals
102
AD Interface - Standard Version
103
Pin Assignment
103
Signal Description of the AD Interface
103
Specification of Inputs and Outputs
106
AD Interface - Variant 1
107
Pin Assignment
107
Signal Description of the AD Interface
107
Specification of Inputs and Outputs
110
AD Interface - Variant
111
Pin Assignment
111
Signal Description of the AD Interface
112
Specification of Inputs and Outputs
114
AD Interface - Variant 3
115
Pin Assignment
115
Signal Description of the AD Interface
116
Specification of Inputs and Outputs
118
Profibus (Optional)
120
View
120
Connection
120
Pin Assignment
120
Profibus Features of the Generator
120
Configuration with the Profibus Master
121
Module Overview
121
Take Control of Generator
121
Module 1
122
Module 3
123
Communication for Module 2 and Module 3
123
Communication for Module 4
123
Structure of the Modules
124
Module 1
124
Module 2
125
Module 3
126
Module 4
127
Bit-Coded Commands
128
Status Bytes
128
Return Code
129
3.10 Profibus Commands
129
Devicenet (Optional)
136
Position
136
Connection
136
Pin Assignment
136
Status Leds
136
LED Net Devicenet: Network Status
137
Devicenet LED Mod: Module Status
137
ODVA Devicenet
137
Protocol
138
Explicit Messages
138
Device Supervisor / Class 0X30
138
Analog Sensor / Class 0X31
139
Single Stage Controller / Class 0X33
140
Analog Actuator / Class 0X32
141
Selection / Class 0X2E
142
Register / Class 0X07
142
Poll Messages
144
Instance Overview
144
Assembly Instance 1 (Default Output)
144
Assembly Instance 2 (Default Input)
144
Assembly Instance 3 (Output)
145
Assembly Instance 18 (Input)
145
Assembly Instance 19 (Input)
146
Assembly Instance 117 (Output)
146
Assembly Instance 118 (Input)
149
Assembly Instance 121 (Output)
150
Assembly Instance 122 (Input)
151
Assembly Instance 123 (Output)
152
Assembly Instance 124 (Input)
153
Assembly Instance 125 (Output)
154
Assembly Instance 126 (Input)
156
Ethercat (Optional)
159
View
159
Connection
159
Cable Requirement
159
Ethercat Objects
160
Vendor ID and ESI File
160
Data Communication
160
Meaning of Ethercat Indicator Elements
161
Objects
162
Identification Area
162
PDO Mapping
162
Input Area (Generator → Master Control)
164
Output Area (Master Control → Generator)
166
Configuration Area
167
Exception Handling
172
Manufacturer-Specific Objects
173
Service Interface
178
View
178
Connection
178
Description
178
Clock Input/Clock Output
179
View
179
Connection
179
Cable Requirement
179
Sync Input/Sync Output
180
View
180
Connection
180
Cable Requirement
180
Matchbox Connection (Optional)
181
View
181
Connection
181
Description
181
Cable Requirement
181
Leds Device Status
182
10.1 View
182
10.2 Description of Leds Device Status
182
Mains Input
183
11.2 Connection
183
11.3 Pin Assignment
183
RF Output
184
12.1 View
184
12.2 Connection
184
12.3 Cable Requirement
184
Cooling Water
185
View
185
13.2 Connection
185
ASIP (Advanced Serial Interface Protocol)
186
14.1 Introduction
186
14.2 RS-232/RS-485 Interfaces
186
Bit Transmission (Physical Layer)
186
Settings/Standards
187
Framing (Data Link Layer)
188
Data Transmission (Application Layer)
190
Timeout Behavior
191
Structure of the Data Unit
191
Specific Commands of the Application
196
Appendix
219
CE Certification
225
EU Declaration of Conformity
226
Truplasma RF 1001 to 1003
226
Classification According to en 55011
227
SEMI Standards
228
Semi S2
228
Semi S8
228
Semi S9
228
Semi S10
228
Semi F47
228
NRTL Safety Certification
229
FCC 47 CFR Part
230
Radio Wave Act (South Korea)
231
After Receiving the Generator Inspecting the Delivery
233
Unpacking
237
Disposing of Packaging Material
237
Transport, Storage
238
Transport
238
Storage Conditions
238
Requirements for the Site
239
Installing External Mains Separation Device
239
Selecting a Suitable Location
239
Position During Operation
239
Installation
240
Module Fastening
240
Connection Order
241
Connecting the Generator
241
Cooling Water
242
Connecting the Cooling Water
242
Connecting Cooling Water Pipes
242
Connecting an Adapter
244
Checking for Leaks
245
Definition of Open/Closed System
246
Requirements for a Functioning Cooling Water
246
Preparing Cooling Water
246
Cooling Water Parameter
247
Cooling Water Additives
248
Easy-Kits
249
7.11 Utilization and Apportionment
250
7.12 Cleaning and Care
251
7.13 Overview of Cooling Water Additives
251
Control Lines
252
Connecting the Control Lines
252
RF Output
253
Connecting RF Output
253
Supply Voltage
254
10.1 Connecting the Mains Cable
254
Mains Connection for Truplasma RF 1001 to
255
Matchbox (Optional)
256
11.1 Connection Principle of a Matchbox
256
Dismantling
257
12.1 Dismantling the Generator
257
Shipping
258
13.1 Packing the Generator
258
Disposal
259
14.1 Disposal of Generator
259
Operation
261
Activating Interface and Changing Active
265
Activating Interface
265
Changing Active Interface
265
Displaying the Active Interface
265
Operation with Trucontrol Power
267
Installing Trucontrol Power
267
Disconnecting
268
Taking and Releasing Control
268
Connection Status
268
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Trumpf TruPlasma RF 1002 Specifications
General
Frequency
13.56 MHz
Generator Type
RF Generator
Output Power
10 kW
Cooling Type
Air-cooled
Mounting
19-inch rack
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