Tuthill FILL-RITE H Series User Manual

Tuthill FILL-RITE H Series

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MADE IN

USA

H-SERIES FUEL TRANSFER PUMPS

FR1200, FR2400, FR4200, FR4400, FR600, SD1200, SD600

Installation and Operation Manual

Table of Contents

Questions and Answers:

B
benjamin31Aug 14, 2025
How to troubleshoot a Tuthill Water Pump that won't prime?
- J
  Joseph JenkinsAug 14, 2025
  If your Tuthill Water Pump won’t prime, several issues could be the cause. First, check the suction line for any leaks or restrictions. Also, inspect the bypass valve to ensure it moves freely and is free of debris. Examine the vanes and rotor slots for any nicks, burrs, or wear. Inspect the rotor and vanes for excessive wear or damage, and replace them if necessary. If you are using an automatic nozzle, remove it to prime the pump. Finally, check the filter and bypass valve for debris and remove the nozzle to test the flow with the pump on.
L
Lisa PorterAug 17, 2025
What to do if Tuthill FILL-RITE H has low capacity?
- H
  higginsdanielAug 17, 2025
  If your Tuthill Water Pump has low capacity, start by removing and cleaning the screen to eliminate excessive dirt. Check the suction line for leaks or restrictions. Inspect the bypass valve to ensure it moves freely and is free of debris. Check the pump outlet hose, nozzle, and filter for any blockages. Inspect the vanes and rotor slots for wear, and replace them if necessary. Check the rotor and vanes for excessive wear or damage, and replace if needed. Replace any damaged hoses or nozzles, preferably with UL-rated ones. Replace the filter if it's plugged. Finally, ensure the fluid level is adequate and fill the tank if it's low.
R
Roberta DavisAug 21, 2025
Why does the Tuthill FILL-RITE H Water Pump motor stall and blow fuses?
- A
  Ashley GreenAug 21, 2025
  If the motor of your Tuthill Water Pump stalls, the fuse blows, or the thermal protector trips repeatedly, start by inspecting the bypass valve to ensure it moves freely and is free of debris. Check the incoming supply line voltage to rule out low voltage. Examine the rotor and vanes for excessive wear or damage. Finally, clean any debris from the pump cavity.
J
John MeyerAug 25, 2025
How to fix fluid leakage in Tuthill Water Pump?
- M
  Misty WardAug 26, 2025
  If you notice fluid leakage from your Tuthill Water Pump, check and replace all O-ring gaskets on the rotor cover, inlet flange, and bypass cap. Replace the shaft seal. Refer to the wetted parts list to the fluid manufacturer to ensure fluid compatibility. Also, ensure all fasteners are tightened.
A
Amanda CortezAug 28, 2025
Why is my Tuthill FILL-RITE H motor overheating?
- A
  Amy HowardAug 28, 2025
  If the motor of your Tuthill Water Pump overheats, it might be due to transferring high viscosity fluids, which should only be done for short periods (less than 30 minutes). Remove the inlet and clean the screen. Remove and clean any restricted suction pipes. For motor failure, contact Tuthill Customer Service at 1-800-634-2695 (M-F, 8am-6pm EST/EDT).
A
Andrew GainesSep 1, 2025
What causes a Tuthill FILL-RITE H to run slowly?
- J
  Jacqueline StephensSep 1, 2025
  If your Tuthill Water Pump runs slowly, check the incoming supply line voltage to ensure it is correct. Inspect the vanes and rotor slots for nicks, burrs, and wear. Check for loose connections in the wiring. For a motor problem, contact Tuthill Customer Service at 1-800-634-2695 (M-F, 8am-6pm EST/EDT).
K
Kenneth LindseySep 5, 2025
Why is the motor of my Tuthill FILL-RITE H inoperable?
- K
  Keith GoodSep 5, 2025
  If the motor of your Tuthill Water Pump is inoperable, check the incoming supply line power. Use a multimeter to isolate any issues with the supply line power. For motor failure, contact Tuthill Customer Service at 1-800-634-2695 (M-F, 8am-6pm EST/EDT). Clean and check the pump rotor, repairing as needed with KIT120RG if there is a locked rotor. Verify correct wire size with local, state, and national electric codes if there is incorrect or loose wiring.
A
Allen FischerSep 8, 2025
What to do if Tuthill Water Pump hums but does not operate?
- D
  David WilsonSep 8, 2025
  If your Tuthill Water Pump hums but will not operate, contact Tuthill Customer Service at 1-800-634-2695 (M-F, 8am-6pm EST/EDT) because it may be a motor failure. Also, remove any debris and replace the key if the rotor key is broken.

Tuthill FILL-RITE H Series Specifications

General

Brand	Tuthill
Model	FILL-RITE H Series
Category	Water Pump
Language	English

Summary

Limited Warranty Policy

H-Series Fuel Transfer Pumps Features

About This Manual

Provides guidance on using the manual and safety.

Symbols and Definitions

Explains hazard symbols and their meanings for safe operation.

Before You Begin

Outlines initial considerations and required tools before installation.

Safety Information

Installation

Stationary Tank Installation

Details mounting for stationary fuel tanks with suction pipe recommendations.

Mobile Tank Installation

Covers installation for mobile fuel tanks, including suction pipe types.

Installation Procedure

Step-by-step guide for pump installation, including wiring and nozzle boot attachment.

12V DC and 24V DC Wiring Instructions

DC Wiring Preparation

Steps for bonding the pump and preparing for DC wiring.

Mobile Tank Wiring to Vehicle System

Connects DC pump to a vehicle's electrical system, detailing wiring steps.

Mobile Tank Wiring to Non-Vehicle System

Details wiring DC pumps to non-vehicle systems, including stationary tanks.

Grounding Systems for DC Wiring

Explains common negative and uncommon positive ground systems for DC pump wiring.

115V AC Wiring Instructions

115V AC Wiring Procedure

Step-by-step guide for connecting the 115V AC pump wiring.

Operation Instructions

Security Features

Details the pump's locking link for security and padlock recommendation.

Troubleshooting

Specifications and Models

H-Series Model Information

Accessories

Pump Service Kits

Safety Testing Approvals

Motor Tag Information

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