ANNUAL (2400 OPERATING HOURS) CHECKS
Perform the following checks in addition to daily checks, one month (200 operating hours) checks, and 3
months (600 operating hours) checks, and 6 months (1200 operating hours) checks.
Items to be checked
Engine cylinder head bolts – Retighten (C240
•
engine).
En gi ne cylinder – Measure c om pr es si on
•
pressure.
Governor – Check proper operation (maximum
•
rpm under unloaded condition).
Fuel lter – Change (gas-powered trucks).
•
Injection timing – Check (diesel-powered trucks).
•
Steering wheel – Apply rubber grease to horn
•
contact ring.
Master cylinder and wheel cylinder – Change
•
piston cup and check valve.
Wheel brake – Disassemble, check, adjust and
•
change brake drum and brake shoe.
Wheel brake – Check back plate for deformation,
•
cracks or loose installation.
Mast support – Check b
ushings for wear or
•
damage.
Hydraulic pump drive – Check for wear.
•
Load handling system – Change hoses (every 1 -
•
2 years).
Ignition plug – Check for burns (gas-powered
•
trucks).
Distributor cap – Check the insertion of high-
•
voltage cable (gas-powered trucks).
Distributor segment – Check for burns (gas-
•
powered trucks).
Distributor center-piece – Check for wear or
•
damage (gas-powered trucks).
High-voltage cable – Check for breakage (gas-
•
powered trucks).
Main frame and cross members – Check for
•
damage, cracks, loose rivets or bolts.
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