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SL30SL
Upright SL30SL Service & Parts Manual
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Eur
opean Specification
2
Table of Contents
T Cable of
5
Introduction & Specifications
3
Table of Contents
5
Introduction
9
General Description
9
Purpose
9
Platform
9
Scope
9
Controller
9
Elevating Assembly
9
Power Module
9
Control Module
9
Leveling System
9
Specifications
11
Table 1-1: Specifications
11
Introduction & Specifications
12
Machine Preparation & Operation
13
Preparation for Use
14
Forklifting Work Platform
14
Figure 2-1: Battery
14
Figure 2-2: Emergency Lowering Valve
14
Figure 2-3: Transporting Work Platform
14
Transporting Work Platform
15
Table 2-1: Controls and Indicators
16
Machine Preparation & Operation
17
Figure 2-4: Controls & Indicators
17
Visual Inspection
19
System Function Inspection
20
Operation
21
Travel with Platform Lowered
21
Steering
21
Leveling the Platform
21
Raising and Lowering the Work
21
Travel with Work Platform Elevated
21
Emergency Lowering
22
After Use each Day
22
Brake Release Pump
22
Figure 2-5: Brake Release Pump
22
Fold down Guardrails
23
Erection Procedure
23
Figure 2-6: Fold down Guardrails
23
Maintenance
25
Introduction
25
Special Tools
25
Preventative Maintenance
25
Preventative Maintenance Table Key
26
Interval
26
Preventative Maintenance Report
26
Table 3-1: Preventative Maintenance Check List
26
Blocking Elevating Assembly
27
Battery Maintenance
27
Battery Inspection & Cleaning
27
Figure 3-1: Blocking Elevating Assembly
27
Battery Charging
28
Battery Specific Gravity
28
Figure 3-2: Lubrication Points
28
Figure 3-3: Hydraulic Oil Tank & Filter
29
Setting Hydraulic Pressures
30
Main Relief Valve
30
Counterbalance Valves
30
Fore/Aft Tilt Cylinder Relief Valve
31
Steering Relief Valve
31
Drive Cross Relief Valve
31
Figure 3-6: Drive Cross Relief Valve
31
Brake Pressure Reducing Valve
32
Switch Adjustments
32
Proportional Control Adjustment
32
Figure 3-7: Brake Release Pump
32
Figure 3-8: Proportional Controller Adjustment
32
Axle Center Switch
33
Cushion down Limit Switch
33
Figure 3-10: Axle Center Switch
33
Lift Cutout Limit Switch
34
Down Limit Switch
34
Tilt Sensor
34
Figure 3-11: Limit Switch Locations
34
Figure 3-12: Tilt Sensor Adjustment
34
Disassembly
35
Hydraulic Manifold
35
Cleaning and Inspection
35
Figure 3-14: Typical Hydraulic Pump
37
Figure 3-15: Rear Axle Assembly
38
Figure 3-16: Front Axle Assembly
38
Removal
39
Assembly and Installation
39
Disassembly
39
Adjustment
40
Lift Cylinder
40
Removal
40
Figure 3-17: Steering Cylinder Assembly
40
Installation
41
Disassembly
41
Figure 3-18: Lift Cylinder Assembly
41
Hydraulic Components
42
Figure 1-1: SL26/30SL Work Platform
42
Table 3-1: Torque Specifications for Fasteners
42
Table 3-2: Torque Specifications for Hydraulic Components
42
Introduction
43
Electrical Truth Table, Diesel
43
General Procedure
43
Hydraulic Truth Table
43
Upright Product Support
43
S Ection
43
Troubleshooting
44
S Ection
44
S Ection
45
Table 4-2: Hydraulic Truth Table (064148-022)
46
S Ection
46
S Ection
47
Table 5-1: Electrical Schematic Legend: Diesel (064149-079)
50
Schematics
51
Hydraulic Schematic, SL26/30SL
52
Table 5-2: Hydraulic Schematic Legend (064148-022)
52
S E C T I O N 6 I P B Llustrated Arts Reakdown
55
Illustrated Parts Breakdown
56
Final Assembly
58
SL30SL Kubota Diesel
60
Chassis Assembly, SL26/30SL 064001-035
64
Linkage Installation SL26SL 064677-005
66
Linkage Installation, SL30SL 064677-006
68
Power Module Assembly, SL26/30SL Diesel 064002-024
70
Engine Assembly, SL26/30SL Kubota Diesel 064009-002
72
Control Module Assembly, SL26/30SL Diesel 064003-081
74
Control Module Assembly, SL26/30SL Diesel 064003-081
76
Controller Assembly, SL26/30SL Diesel 064411-024
78
Controller Assembly Sl26/30Sl Diesel
78
Hose Kit Installation, SL26/30SL Diesel
84
Guardrail Installation, SL26SL 064678-003
86
Guardrail Assembly, SL26SL 064678-003
88
Guardrail Installation, SL30SL 064678-004
90
Guardrail Installation Sl30Sl
90
Valve Block Assembly, SL26/30SL 064004-019
94
Label Kit Installation
96
SL26SL Diesel
96
SL30SL Diesel
98
Optional Amber Beacon
100
Sl26/30Sl
100
Optional Poly-Fill RT Tire
102
Sl26/30Sl
102
Other manuals for Upright SL30SL
Service Manual
92 pages
Operator's Manual
104 pages
5
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Upright SL30SL Specifications
General
Drive Type
Electric
Drive Speed
3.2 km/h
Battery Voltage
24 V
Slope
25%
Ground Clearance
0.1 m
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