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usi CSL2700 User Manual

usi CSL2700
34 pages
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ROLL LAMINATOR
CSL2700
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usi CSL2700 Specifications

General IconGeneral
Speed0-6 m/min
Laminating Speed0-6 m/min
Laminating TemperatureAdjustable
Throat Width270 mm
Laminating Width270 mm

Summary

Important Information and Warranty

Shipping Carton Preservation

Advises users to keep the original shipping carton for safe return of the laminator.

Standard Manufacturer Warranty

Details the standard warranty terms for defects in material and workmanship.

Enhanced Warranty and Protection Plan

Outlines the additional warranty and protection plan benefits offered by USI.

Manual Operation Guidelines

Manual Structure and Safety Notes

Explains the manual's organization and highlights important safety and caution statements.

Safety Precautions and Introduction

Laminator Operation Safety

Provides essential safety precautions for unpacking, operating, and maintaining the laminator.

Product Design and User-Friendliness

Introduces the USI roll laminators, highlighting user-friendly design and modular construction.

Work Area and Electrical Setup

Finding a Suitable Work Area

Specifies the need for adequate space around the laminator and proper lighting.

Electrical Requirements and Specs

Details the power requirements and specifications for the CSL 2700 laminator.

Unpacking Your Laminator

Contents and Initial Setup Steps

Lists the items included in the carton and initial steps for unpacking and setup.

Loading Laminating Film

Film Roll Loading Procedures

Provides instructions for loading laminating film rolls using color-coded or standard mandrels.

Film Threading Diagram

Film Path Through Rollers

Shows the detailed path the laminating film takes through the machine's rollers.

Heat Settings

Temperature Adjustment and Ranges

Explains pre-heating, adjusting the temperature knob, and recommended heat ranges for different film types.

Tension Adjustment

Adjusting Film Tension for Quality

Guides users on how to adjust film tension for optimal lamination results and warns against excessive tension.

Reloading Film and Auto Shut-Off

Automatic Shut-Off Timer Functionality

Describes the function of the Automatic Shut-Off Timer and how it resets.

Cleaning the Heat Shoes

Heat Shoe Cleaning Procedure

Details how to clean adhesive build-up from the heat shoes using the cleaning kit.

Cleaning the Rubber Rollers

Rubber Roller Cleaning Procedure

Explains how to clean adhesive build-up from the rubber rollers, warning against abrasive materials.

Upper Heat Shoe Removal

Step-by-Step Removal Guide

Provides detailed instructions and figures for removing the upper heat shoe.

Reinstalling the Heat Shoe

Heat Shoe Reinstallation Procedure

Outlines the steps required to properly reinstall the upper heat shoe after removal.

Removing the Rubber Rollers

Roller Removal Steps

Details the procedure for removing the rubber rollers, including necessary disassembly steps.

Pressure Adjustment

Adjusting Roller Pressure Settings

Explains how to adjust pressure settings for the rubber rollers and the importance of even adjustment.

Laminator Lubrication

Lubrication Points and Frequency

Details the lubrication points for the drive chain and rollers and the recommended frequency.

Cleaning Friction Studs

Friction Stud Cleaning Procedure

Describes the steps to clean the tension assembly's friction studs and washers.

Tightening Sprockets

Sprocket Alignment and Tightening

Guides on how to align and tighten sprockets on the roll shafts for proper chain tension.

Thermal Fuse Replacement

Upper and Lower Fuse Replacement

Provides detailed instructions for replacing the upper and lower thermal fuses in the laminator.

Thermistor Replacement

Thermistor Replacement Procedure

Details the steps for removing and replacing the thermistor for temperature control.

Trouble Shooting Common Issues

Film Bonding and Edge Sealing Problems

Discusses causes and solutions for films not bonding to subjects or edges.

Wrinkles, Waves, and Stretch Lines

Addresses causes for wrinkles, waves, and stretch lines, related to heat, tension, and rollers.

Blisters and Curling of Lamination

Covers issues like blisters and curling, often related to heat, moisture, or roller condition.

Wrinkling Around Item Edges

Provides solutions for wrinkling around the edges of laminated items, such as tension adjustment.

Troubleshooting Continued

Heat and Indicator Light Failures

Addresses problems where the heat function or indicator light fails, checking wiring and switches.

Roller Movement and Drive System Faults

Troubleshoots issues with roller movement and drive system responsiveness.

Specific Film Path for 1" Mandrels

Illustrates the film threading path specifically for laminators using 1" mandrels.

CSL Wiring Diagram Part 1

Main Power and Drive Circuitry

Presents the first part of the wiring diagram, showing power supply, switches, and motor control.

CSL Wiring Diagram Part 2

Temperature Control and Heater Circuits

Shows the second part of the wiring diagram, covering temperature control, thermistor, and heater connections.

Parts List

Components for Left Zone

Lists part numbers and descriptions for components in the left zone of the laminator.

Components for Center Zone

Lists part numbers and descriptions for components in the center zone of the laminator.

Notes

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