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UTICA BOILERS CCB-150 - User Manual

UTICA BOILERS CCB-150
73 pages
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1-model COMBI Boiler for CH and DHW Production
2-models Heating only
Introducing….
the CuB Boiler
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Summary

CuB Boiler Introduction

CuB Boiler Models

Details specific models: CCB-150 Combi and CHB-100/CHB 130 Heating Only.

All Models Features

General Features

Lists common features across all CuB boiler models, including efficiency and operational capabilities.

CCB-150 Features

CCB-150 Specifics

Details features of the CCB-150 model, including DHW production and capacity.

Technical Specifications

Model Specifications Table

Presents technical data for CCB150, CHB130, and CHB100 models in a table format.

Installation Clearances

Clearance Requirements

Provides required clearance dimensions for combustible materials and service access.

All Models Components

Key Component Identification

Identifies and describes major internal components of the boilers.

Combi Boiler Components

Highlights specific components of the Combi boiler, including DHW heat exchanger.

CCB-150 Components

CCB-150 Internal Diagram

Diagram showing main components of the CCB 150 with labels.

CCB-150 Plumbing Circuit

CCB-150 Plumbing Schematic

Illustrates the plumbing circuit for the CCB 150 model with numbered components.

CHB Series Plumbing Circuit

CHB Series Plumbing Schematic

Illustrates the plumbing circuit for CHB-100/130 models with numbered components.

CHB Series DHW Sensor Kit

DHW Sensor Kit Installation Steps

Instructions for connecting CHB models to an indirect tank using the DHW Sensor Kit.

DHW Sensor Configuration

Procedure for installing the DHW storage tank sensor and changing parameter P02.

Connection to DHW Tank CHB-100;130

Indirect Tank Connection Steps

Detailed steps for connecting to an indirect tank and setting parameter P02.

CCB-150 Connections

CCB-150 Plumbing Connections Diagram

Diagram showing bottom view of CCB 150 with labeled water and fuel connections.

CHB Series Connections

CHB Series Plumbing Connections Diagram

Diagram showing CHB series connections for piping to an indirect tank.

Safety Relief Valve Operation

Safety Relief Valve Details

Details the safety relief valve, its pressure rating, and installation warning.

Combustion Air and Venting Pipe

Venting Pipe Fittings Standards

Specifies materials and standards for vent pipe and combustion air fittings.

Horizontal Venting Requirements

Details horizontal venting requirements, including appliance adapters and increasers.

Vent Pipe Components

Illustrates supplied and field-sourced components for combustion air and venting.

Venting Configurations

Diagrams show different venting configurations: Two Pipe, Chimney Venting with Room Air, and Outside Air.

Termination Assembly Details

Diagram of termination assembly for venting, showing components and connections.

Water Pressure Switch Function

Pressure Switch Operation

Describes the heating system water pressure switch and its fault conditions.

CCB-150 Flow Meter

Flow Meter Functionality

Explains the flow meter's role in sensing water flow and adjusting firing rate.

Circulation Pump Performance

Pump Performance Curves

Presents pump head vs. flow rate curves and notes pump group features.

3-Way Diverter Valve Operation

Diverter Valve Modes

Illustrates the 3-way diverter valve in Central Heating and DHW modes.

Diverter Valve Control

Details how the 3-way valve operates via a stepper motor and anti-sticking protection.

Fan and Venturi System

Fan and Venturi Function

Explains the 120 Vac fan operation and the Venturi's role in pressure sensing.

Air Pressure Transducer Function

Transducer Role in Fan Control

Describes how the air pressure transducer signals the PCB to drive the fan based on chimney conditions.

Air-Gas Automatic Regulation

Automatic Combustion Control

Explains the process of controlling air and gas flow for optimized combustion.

CCB-150 Sensors

NTC Sensor Resistance Chart

Presents a chart showing the relationship between temperature and resistance for NTC sensors.

Sensor Locations in CCB-150

Diagrams showing the location of CH and DHW NTC sensors within the CCB 150.

Electrical Connection Procedures

Thermostat and LWCO Connections

Details thermostat wiring and LWCO connections to the terminal blocks.

CCB-150 Wiring Diagram

CCB-150 Wiring Schematics

Provides a detailed wiring diagram for the CCB 150 model.

CCB-150 Ladder Diagram

CCB-150 Ladder Logic

Presents the ladder diagram for the CCB 150, showing component interconnections.

CHB Series Wiring Diagram

CHB Series Wiring Schematics

Provides a detailed wiring diagram for the CHB 100/130 models.

Ignition Lockout Procedures

Ignition Tries and Lockout

Explains the ignition attempt sequence for Natural Gas and LP Gas boilers.

Gas Valve Description

Gas Valve Design and Operation

Describes the gas valve as a positive pressure, fully modulating design.

Gas Valve Adjustments

Identifies minimum and maximum adjustment points on the gas valve.

Burner Pressure Adjustment Procedure

Gas Supply Pressure Sampling

Details how to sample gas supply pressure and lists pressure specifications.

Combustion Natural Gas Check

Procedure for checking natural gas combustion, including input calculation and orifice sizes.

LP Gas Conversion Procedure

LP Conversion - Step 1 & 2

Instructions for initial steps in LP conversion, involving cover removal.

LP Conversion - Step 3 & 4

Instructions for further LP conversion steps, including burner assembly and orifice changes.

Control Panel Overview

Control Panel Layout and Buttons

Identifies all buttons, symbols, and displays on the boiler's control panel.

On;Off Mode Operation

Switching Boiler On and Off

Explains how to switch the boiler on/off using the ECO/COMFORT button.

Standby Mode Description

Standby Mode Display and Readiness

Describes the display in standby mode and the boiler's readiness for calls.

FH Mode Operation

FH Mode Explanation and Duration

Details FH mode, its duration, and component actions for air purging.

Skipping FH Mode Sequence

Provides instructions on how to skip the FH mode sequence.

ECO;COMFORT Mode CCB-150

ECO vs. Comfort Mode Functionality

Explains how to activate ECO and Comfort modes and their effects on DHW preheating.

Summer;Winter Mode Selection

Summer Mode Activation

Instructions for activating Summer mode, which prevents boiler operation.

Antifrost Protection Mechanism

Antifrost Operation Details

Describes the boiler's actions when the temperature sensor is below 41°F.

DHW Mode CCB-150

DHW Mode Operation and Display

Explains DHW mode, tap icon activation, and display of burner power.

Optional Outdoor Sensor Installation

Outdoor Sensor Benefits and Purpose

Highlights how the optional outdoor sensor enables reduced water temperature for fuel savings.

Outdoor Sensor Curve Setup

Instructions for setting the outdoor sensor curve, including CU flashing and value entry.

OTC Curve Charts

OTC Curve Definitions and Graphs

Presents Outdoor Temperature Compensation (OTC) curves showing boiler flow temperature vs. outside air temperature.

Compensation Curve Graphs

Graphs illustrating parallel compensation curve shifts for different offsets.

Outdoor Sensor Temperature Data

NTC Sensor Resistance Table

Table providing resistance values for the NTC outdoor sensor at various temperatures.

Test Mode Entry and Use

Test Mode for Combustion Testing

Instructions for entering Test Mode for combustion testing and adjusting max power.

Service Menu Navigation and Access

Service Menu Access (tS, In, Hi, rE)

Guide to accessing and navigating the service menu (tS, In, Hi, rE).

tS Menu Access and Navigation

Accessing tS Menu Parameters

Instructions on how to enter the tS menu and scroll through parameters.

Changing tS Menu Parameter Values

Explains how to use DHW buttons to change values within the tS menu.

tS Menu CCB-150 Parameters

CCB-150 Parameter List (P01-P18)

Lists parameters (P01-P18) for the CCB 150, their descriptions, and default values.

Information Menu Navigation and Use

Information Menu for Sensor Values

Guide to accessing and using the Information menu to view sensor values and operating data.

Fault History Menu Access

Accessing and Displaying Fault History

Instructions on how to scroll through and display fault history entries.

Fault Code Type Identification

Fault Code Types (A vs F)

Explains the difference between 'A' faults (manual reset) and 'F' faults (auto reset).

Fault List - A01-F37

Faults A01 to F37 with Causes;Resolutions

Lists fault codes, their possible causes, and resolutions for common faults.

Fault List - F39-F51

Faults F39 to F51 with Causes;Resolutions

Continues the fault list with codes F39 through F51, including causes and resolutions.

Configuration Menu Entry

Configuration Parameters (b01-b04)

Details configuration parameters, including curve selection for model identification.

Warranty Coverage Details

Warranty Terms and Duration

Outlines the warranty terms: two years for all parts and ten years for the primary heat exchanger.

UTICA BOILERS CCB-150 Specifications

General IconGeneral
BrandUTICA BOILERS
ModelCCB-150
CategoryBoiler
LanguageEnglish

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