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UTICA BOILERS MAHF-125 - User Manual

UTICA BOILERS MAHF-125
60 pages
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CONDENSING GAS FIRED
INSTALLATION, OPERATION &
MAINTENANCE MANUAL
Models
MAHF-125, MACF-150
Manufactured by:
ECR International Inc.
2201 Dwyer Avenue, Utica, NY 13501
Tel. 800 253 7900
www.ecrinternational.com
PN 240012565 REV. A [05/15/2019]

Table of Contents

Questions and Answers

Summary

Physical Data

Dimensions

Details boiler dimensions and connection sizes for optimal installation planning.

SYSTEM

Covers central heating and domestic hot water system specifications and operating parameters.

Important Information

Safety Information

Provides crucial safety warnings and precautions for boiler installation and operation.

Introduction

Requirements for Commonwealth of Massachusetts

Outlines specific installation requirements for Massachusetts compliance.

Designated Use

Explains the intended applications and limitations of the boiler models.

Operational Features

Highlights key performance characteristics and built-in safety functions of the boiler.

Component Listing

Utica Boiler MAHF-125 Components

Identifies and labels all parts of the MAHF-125 boiler model for installation and service.

Utica Boiler MACF-150 Components

Identifies and labels all parts of the MACF-150 boiler model for installation and service.

Locating Boiler

Boiler Location Considerations

Details essential factors for selecting an appropriate and safe installation location for the boiler.

Floor Location

Provides guidance on positioning the boiler on the floor, ensuring stability and accessibility.

Clearances

Specifies minimum clearances required around the boiler for safe operation and maintenance.

Combustion Air and Vent Piping

General

Covers general requirements for direct vent systems, materials, and installation compliance.

Removal of Existing Boiler From Common Vent System

Provides procedures for safely removing an old boiler from a shared venting system.

Approved Venting Materials

Lists approved materials and standards for combustion air and vent piping to ensure safe operation.

Vent Termination

Details guidelines for terminating vent pipes to prevent flue gas recirculation and ensure proper airflow.

Coaxial Venting Instructions

Explains the proper installation and measurement procedures for coaxial venting systems.

Coaxial Vent Screw Placement

Illustrates the correct placement of screws for securing coaxial vent pipe connections.

Twin Pipe Systems

Describes different twin pipe venting configurations and their installation requirements.

Securing Twin Pipe Polypropylene Venting

Provides instructions for properly securing twin pipe polypropylene vent pieces using a specific clamp.

(3;80 mm Only) Flexible Vent System

Details installation guidelines and limitations for flexible vent systems.

Condensate Piping

Outlines requirements for installing and routing the boiler's condensate drain piping.

Hydronic Piping

General

Covers general piping requirements, system pressure, and pump usage for hydronic systems.

Special Conditions

Addresses specific conditions like freezing temperatures and glycol solutions for hydronic systems.

Safety Relief Valve and Air Vent

Explains the installation and function of the safety relief valve and air vent for system protection.

Trim Piping

Details requirements for temperature-pressure gauges and drain valves in trim piping.

System Piping

Provides guidance on system piping configurations, fill valves, and pump integration.

External Optional Low Water Cut Off

Instructions for installing an optional low water cutoff device for added safety.

Manufacturer Recommendation - Strainer

Recommends installing a strainer on the potable water inlet to protect the DHW sensor.

Central Heating System

Explains boiler design for sealed central heating systems and pressure limits.

Domestic Hot Water Mode

Describes how the boiler operates in DHW mode, prioritizing hot water demand.

Frost Protection Mode

Details the boiler's frost protection feature that activates to prevent freezing.

Pump Protection

Explains the automatic pump operation for maintenance.

Gas Supply Piping

General

Covers general gas supply piping requirements, materials, and pressure testing.

Leak Check Gas Piping

Provides instructions for leak testing gas piping connections to ensure safety.

Gas Orifice

Specifies the gas orifice size for different gas types and models.

Electrical Connections

General

Outlines general grounding and wiring requirements according to electrical codes.

Install Room Thermostat

Guides on proper placement of the room thermostat for accurate temperature readings.

Electrical Connections

Details wiring requirements, polarized supply, and circuit isolation for boiler connections.

Access To Connection Block

Provides step-by-step instructions for accessing the boiler's electrical connection block.

Main Supply Connection

Explains how to connect the main power supply to the boiler's terminal block.

Install Room End Switch

Instructions for connecting a dry contact room end switch to the boiler control.

Optional Electrical Connections

Details connecting optional accessories like outdoor sensors and room thermostats.

Indirect Storage Tank

Explains the electrical connection procedure for an indirect storage tank with the boiler.

Start Up Procedure

Central Heating System Connections - Heat Only

Illustrates connection points for the heating-only system configuration.

Central Heating System Connections - Combi

Illustrates connection points for the combi (heating and DHW) system configuration.

System Start Up

Guides through the initial system filling, venting, and pump priming process.

Fill Condensate Trap with Water

Explains the importance of filling the condensate trap to prevent flue gas escape during startup.

Control Panel

Describes the boiler's control panel interface, buttons, and symbol meanings.

Prior to Commissioning

Lists checks and preparations required before initiating the boiler commissioning process.

Commissioning For The First Time

Details the initial steps for commissioning the boiler, including gas recognition.

Automatic Calibration Function

Explains the automatic calibration process for optimizing boiler performance and gas combustion.

Manual Calibration Function

Describes the manual adjustment process for boiler power and CO2 levels.

De-Aeration Function

Details the function to remove air from the heating circuit after installation or maintenance.

Commission Set Up (Gas) - Changing The Type Of Gas

Guides on setting the correct gas type and performing calibration after installation.

Chimney Sweep Function (CO2 Adjust)

Explains how to use the chimney sweep function to adjust CO2 levels for optimal combustion.

Combustion Adjustment Function (CO2%)

Details how to fine-tune CO2 levels at different firing rates for performance optimization.

Check Firing Rate

Provides instructions on how to measure and verify the boiler's firing rate.

Parameter Settings

Explains how to access and modify boiler parameters for configuration and optimization.

Description Of Parameters: Factory Settings

Lists and describes various factory default parameters for boiler configuration.

Adjusting Maximum Heating Power

Guides on reducing the maximum heating output to match system requirements.

Operating Instructions

Testing For Gas Leaks And Purging The Gas Supply

Details the procedure for safely testing gas connections and purging the supply line.

Boiler Operation

Explains the boiler's operational priorities, particularly DHW over central heating.

Central Heating Mode

Describes the sequence of operations when the boiler is in central heating mode.

Domestic Hot Water Mode

Explains the boiler's operation when providing domestic hot water, including priority.

Frost Protection

Details the automatic frost protection feature to prevent boiler freezing.

Pump

Explains the automatic pump operation for maintenance.

Low Water Pressure Sensor (Internal)

Describes the function of the internal low water pressure sensor for boiler protection.

General Maintenance and Cleaning

Beginning of Each Heating Season

Provides a checklist of essential maintenance tasks to perform before the heating season starts.

Maintenance And Routine Servicing

Outlines annual servicing procedures and checks for optimal boiler efficiency and safety.

Component Replacement And Cleaning

Details procedures for cleaning and replacing key boiler components.

Draining the Boiler

Provides instructions for safely draining water from the boiler itself.

Draining the Heating Circuit

Details the process for draining the water from the entire heating system.

Hydraulic Unit (DHW)

Discusses specific considerations for the hydraulic unit, especially in areas with hard water.

Cleaning The Cold Water Filter

Explains how to clean the cold water filter located on the DHW hydraulic assembly.

Final Commissioning

Outlines the final steps for commissioning the boiler after installation and maintenance.

Final Assembly

Covers procedures for reassembling the boiler after servicing and preparing it for handover.

User Information

Lists key information to be provided to the user regarding boiler operation and maintenance.

Safety Flue Thermostat

Explains the function and reset procedure for the safety flue thermostat.

Flue Pressure Switch (125-150 Only)

Describes the flue pressure switch and its role in preventing unsafe operation.

Replacement Parts

Lists components that may require replacement and the associated calibration procedures.

Technical Data

Ratings and Capacity

Provides technical specifications for heating and DHW capacity, and efficiency ratings.

Domestic Hot Water Specifications

Details specifications related to the boiler's domestic hot water performance.

High Altitude Ratings and Capacity

Outlines how ratings and capacity are affected by installation at high altitudes.

High Altitude Chart

Provides a chart for adjusting fan speeds based on altitude and gas type.

Trouble Shooting

Error Messages And Resetting The Boiler

Lists common error codes, their descriptions, and operational responses for troubleshooting.

Anomalies Table for the Installer

A table for installers to record and report anomaly codes and system status during troubleshooting.

Appendix A - Wiring Diagrams

A-1 MODELS 125 - Heat Only

Provides detailed wiring diagrams for the MAHF-125 model in heat-only configuration.

A-2 MODELS 150 - Combi

Provides detailed wiring diagrams for the MACF-150 model in combi configuration.

UTICA BOILERS MAHF-125 Specifications

General IconGeneral
BrandUTICA BOILERS
ModelMAHF-125
CategoryBoiler
LanguageEnglish

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