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UTICA BOILERS MAC-150 - User Manual

UTICA BOILERS MAC-150
139 pages
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Manufactured by:
ECR International Inc.
2201 Dwyer Avenue, Utica, NY 13501
Tel. 800 325 5479
www.ecrinternational.com
MAH-100
MAC-115
MAH-125
MAC-150
MAH-165
MAC-205
CONDENSING
WALL MOUNTED
GAS FIRED BOILER

Table of Contents

Other manuals for UTICA BOILERS MAC-150

Questions and Answers

Summary

Physical Data

Boiler Dimensions

Details of boiler dimensions including height, width, depth, and connections.

System Types

Describes Central Heating (Sealed System) and Domestic Hot Water system configurations.

1 - Important Information

Safety Information

Provides essential safety warnings and precautions for boiler operation and installation.

2 - Introduction

Installation Requirements

Details installation compliance with national, local codes, and Massachusetts requirements.

Designated Use and Operational Features

Describes boiler's intended use, limitations, and key operational features.

3 - Component Listing

Utica Boiler MAH-100 Components

Lists and illustrates components specific to the MAH-100 model.

Utica Boiler MAH-125 Components

Lists and illustrates components specific to the MAH-125 model.

Utica Boiler MAH-165 Components

Lists and illustrates components specific to the MAH-165 model.

Utica Boiler MAC-115 Components

Lists and illustrates components specific to the MAC-115 model.

Utica Boiler MAC-150 Components

Lists and illustrates components specific to the MAC-150 model.

Utica Boiler MAC-205 Components

Lists and illustrates components specific to the MAC-205 model.

4 - Locating Boiler

Boiler Location Considerations

Guidance on selecting an appropriate and safe location for boiler installation.

Clearances

Details service and combustible clearances required around the boiler.

Wall Mounting

Step-by-step instructions for mounting the boiler on a wall.

5 - Combustion Air and Vent Piping

General Venting Requirements

General requirements for combustion air and vent piping installation.

Coaxial Venting Instructions

Details on installing coaxial venting systems, including measurements and safety.

Twin Pipe Systems

Explains different twin pipe venting configurations and installation requirements.

Condensate Piping

Instructions for installing the condensate drain system, including material and slope requirements.

6 - Hydronic Piping

General Hydronic Piping

General guidelines for hydronic piping installation and system requirements.

Safety Relief Valve and Air Vent

Details on installing and maintaining the safety relief valve and air vent.

System Piping

Information on system piping configurations and additional considerations for single boiler systems.

External Optional Low Water Cut Off

Guidelines for installing an optional low water cutoff device for boiler protection.

Central Heating System

Details on the boiler's design for sealed central heating systems and components.

7 - Gas Supply Piping

General Gas Supply Requirements

General requirements for gas supply piping installation and materials.

Gas Pipe Recommendations

Guidelines for configuring gas piping for optimal operation and avoiding issues.

Leak Check Gas Piping

Procedure for leak testing gas piping and connections before boiler operation.

8 - Electrical Connections

General Electrical Requirements

General electrical bonding and wiring requirements for the boiler.

Access To Connection Block

Instructions for accessing the boiler's terminal blocks for wiring connections.

Optional Electrical Connections

Instructions for connecting optional accessories like outdoor temperature sensors.

Indirect Storage Tank

Details on electrically connecting the boiler to an indirect storage tank.

9 - Start Up Procedure

Central Heating System Connections

Illustrates piping connections for heat-only models, with and without indirect DHW.

System Start Up

Step-by-step procedure for initiating system operation and purging air.

Control Panel Overview

Overview of the boiler's control panel, buttons, and symbols for operation.

Initial Commissioning Procedure

Procedure for initial boiler setup, including gas type identification and calibration.

Manual Calibration Function

Detailed steps for manual calibration of combustion parameters.

Chimney Sweep Function

Procedure to enable maximum heating power and adjust boiler settings.

Parameter Settings

Guide to programming and adjusting boiler electronic board parameters.

Adjusting Maximum Heating Power

Guidance on reducing maximum boiler heating power to suit system requirements.

10 - Operating Instructions

Testing For Gas Leaks And Purging The Gas Supply

Procedure for checking gas leaks and purging the gas supply system.

Frost Protection

Explanation of the boiler's frost protection feature and its operation.

11 - General Maintenance and Cleaning

Beginning of Each Heating Season

Checks and procedures to perform at the start of each heating season for safe operation.

Maintenance And Routine Servicing

Routine checks and servicing frequency recommendations for peak boiler efficiency.

Draining the Boiler

Instructions for safely draining water from the boiler.

Final Commissioning

Steps to balance the system and check for proper volume and pressure after heating.

User Information

Information to be advised and demonstrated to the user regarding boiler operation and maintenance.

12 - Ratings and Capacities

Ratings and Capacity

Presents technical data including input, capacity, and AHRI ratings for various boiler models.

High Altitude Ratings

Details on how altitude affects boiler performance and ratings.

13 - Trouble Shooting

Error Code Table and Initial Fault Finding

Lists error codes and initial checks for diagnosing boiler faults.

Troubleshooting Chart

Flowcharts for diagnosing and resolving issues with central heating and domestic hot water.

Fault Solution Sections

Detailed troubleshooting steps for specific error codes and system faults.

14 - Glossary

Glossary Terms

Definitions of technical terms used throughout the manual for clarity and understanding.

Appendix A - Wiring Diagrams

Model 100 - Heat Only Wiring Diagram

Wiring diagram for the Model 100 Heat Only boiler.

Model 125 - Heat Only Wiring Diagram

Wiring diagram for the Model 125 Heat Only boiler.

Model 165 - Heat Only Wiring Diagram

Wiring diagram for the Model 165 Heat Only boiler.

Model 115 - Combi Wiring Diagram

Wiring diagram for the Model 115 Combi boiler.

Model 150 - Combi Wiring Diagram

Wiring diagram for the Model 150 Combi boiler.

Model 205 - Combi Wiring Diagram

Wiring diagram for the Model 205 Combi boiler.

Important Safety Information

Safety Symbols Identification

Explains safety alert symbols used in the manual to indicate potential hazards.

Labor Saving Piping Manifolds; Near Boiler Piping Connections

100 & 125 Heating Only Configurations

Piping diagrams for 100/125 models with and without indirect DHW.

165 Heating Only Configurations

Piping diagrams for 165 models, including manifold details.

General Information - Hydronic Piping

General Piping Requirements

Piping installation, materials, and joining methods must conform to authority requirements.

Indirect Water Heater (DHW) Connection

Guidance on connecting an indirect water heater to heating-only boilers.

General Information - Wiring

Electrical Wiring Information

Field wiring must conform to authority having jurisdiction and electrical codes.

Piping Legend

Piping Symbols

Key to symbols used in piping diagrams for component identification.

100, 125 W;Zone Circulators & DHW Tank- Piping Diagram

100 & 125 With Indirect Zone Circulators & DHW Tank W;Sensor, Argo UZ3 Zone Control

100 & 125 W; Indirect Zone Circulators & DHW Tank W;T-Stat, Argo UZ3 Zone Control

100, 125 With Zone Valves & DHW Tank - Piping Diagram

100 & 125 With Zone Valves, DHW Tank W;Sensor, Argo UZ3 Zone Control

100, 125 Zone Valves, DHW Tank W;T-Stat - Wiring Diagram

165 With Zone Circulators - Piping Diagram

165 Indirect Zone Circulators, DHW Tank W; T-Stat - Wiring Diagram

165 With Zone Valves - Piping Diagram

165 With Indirect Zone Valves, DHW Tank, Tank T-Stat -Wiring Diagram

115, 150 & 205 With Zone Circulators - Piping Diagram

115, 150 & 205 With Zone Circulators - Wiring Diagram

115, 150 & 205 With Zone Valves - Piping Diagram

115, 150 & 205 With Zone Valves - Wiring Diagram

External Buffer Tank - Piping Diagram

Buffer Tank on Central Heat Circuit Using Internal Boiler Circulator

Diagram showing buffer tank connection using internal boiler circulator.

External Buffer Tank - Wiring Diagram

Buffer Tank Pump Wiring

Wiring diagram for buffer tank pump control on a combi boiler with zone valves.

Optional Equipment

1 k Ω Outdoor Air Sensor

Details on the 1k Ohm Outdoor Air Sensor, including connection and climate curve settings.

Accessories

1 K Ohm Outdoor Temperature Sensor Kit

Information about the 1k Ohm Outdoor Temperature Sensor Kit, including installation and settings.

10 k Ω Indirect Storage Tank Sensor Kit

Details on the 10k Ohm sensor for indirect DHW tanks and 0-10V input management.

Circulator Connections - Wiring Diagram

Single Zone Circulator Wiring Using ARGO AR822-II

Wiring diagram for single zone circulator using ARGO AR822-II control.

100 - Heat Only Wiring Diagram

125 - Heat Only Wiring Diagram

165 - Heat Only Wiring Diagram

115 - Combi Wiring Diagram

150 - Combi Wiring Diagram

205 - Combi Wiring Diagram

Altitude Effects on Boiler Performance

Application Table - Indirect Hot Water Tank Performance Chart

Low Water Cutoff

Low Water Cut Off - Heating Only and Combi Boilers

Guidelines for installing an additional Low Water Cut Off (LWCO) for boiler protection.

LWCO Wiring Diagram

Diagram illustrating the wiring connections for the Low Water Cutoff device.

Piping Diagram - LWCO Location

Diagram illustrating the correct placement of the LWCO in the piping system.

Low Water Cutoff - Detail

Illustrations showing correct and incorrect installation positions for the LWCO sensing element.

Error Code Table

Error Code Table and Initial Fault Finding

Lists error codes and initial checks for diagnosing boiler faults.

Troubleshooting Chart

Central Heating Troubleshooting

Troubleshooting flowchart for issues related to the central heating operation.

Domestic Hot Water Troubleshooting

Troubleshooting flowchart for issues related to domestic hot water operation.

Fault Solution Sections

Troubleshooting Section A

Troubleshooting steps for power supply and PCB related faults.

Troubleshooting Section D

Troubleshooting steps for sensor faults and their related issues.

Troubleshooting Section H

Troubleshooting steps for overheat thermostat and system pressure issues.

Troubleshooting Section L

Troubleshooting steps for water filter and PCB issues.

Parameter Change History

UTICA BOILERS MAC-150 Specifications

General IconGeneral
ModelMAC-150
CategoryBoiler
TypeHot Water Boiler
Fuel TypeNatural Gas or Propane
Input BTU/hr150, 000
Efficiency95%
AFUE95%
Vent Diameter2 or 3 inches

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