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Vaillant ecoTEC plus 618 - User Manual

Vaillant ecoTEC plus 618
184 pages
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Supplied By www.heating spares.co Tel. 0161 620 6677
For the installer
ecoTEC plus 612
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ecoTEC plus 618
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Instructions for installation and servicing
ecoTEC
Wall hung room sealed fan assisted condensing boiler
GB

Table of Contents

Questions and Answers

  • J
    Joseph HoffmanSep 7, 2025
    What does it mean if my Vaillant ecoTEC plus 618 shows eBUS undervoltage?
    • B
      Beth MillerSep 7, 2025
      An eBUS undervoltage indication means there could be a short circuit on the eBUS, an overload on the eBUS, or two power sources on the eBUS with different polarity. Check the eBUS connections and power sources.
  • N
    Nicholas PhamAug 25, 2025
    What to do if the heating system of my Vaillant ecoTEC plus 618 is not full of water?
    • D
      David CaseyAug 25, 2025
      If your Vaillant Boiler's heating system isn't full of water or charged correctly, make sure the heating system is full of water and charged to between 1 and 1.5 bar. If it's not, refill and vent the system.
  • E
    Ellen AdamsAug 25, 2025
    What to do if my Vaillant ecoTEC plus 618 is dry firing?
    • A
      April JohnsonAug 26, 2025
      If your Vaillant Boiler is dry firing, it indicates there may be too little water in the appliance, a defective water shortage switch, a defective cable to the pump or water shortage switch, a blocked or defective pump, or the pump output is too low. Ensure adequate water supply and check the water shortage switch and pump.
  • C
    Charles MorganSep 16, 2025
    What to do if my Vaillant Boiler shows flow and/or return NTC fault?
    • K
      Kenneth BoothSep 16, 2025
      If there is a flow and/or return NTC fault, the flow and/or return NTC is defective (tolerances too big). Replace the flow and/or return NTC.
  • S
    sleonardSep 23, 2025
    What to do if the gas supply to my Vaillant Boiler is off?
    • T
      tara32Sep 23, 2025
      If the gas supply to your Vaillant Boiler is off or not correctly purged, check that the gas supply to the boiler is on, that it has been correctly purged, and that an inlet pressure of 20 mbar is available at the gas valve.
  • C
    Curtis RobinsonSep 12, 2025
    How to fix Return NTC short circuit in Vaillant ecoTEC plus 618 Boiler?
    • J
      Jennifer TerrySep 12, 2025
      A Return NTC short circuit can be caused by a defective NTC, a short circuit in the cable harness, or a cable/casing shortcut. Replace the NTC and inspect the cable harness.
  • K
    Kathleen BlairSep 2, 2025
    What causes a short circuit in the tank sensor of my Vaillant ecoTEC plus 618?
    • M
      Maureen RodriguezSep 2, 2025
      A short circuit in the tank sensor of your Vaillant Boiler can be caused by a defective NTC, an earth leak/short circuit in the cable loom, or a damp plug connection. Inspect and replace the NTC or repair damp connections.
  • C
    Charles ClineSep 3, 2025
    What does it mean 'No valid DSN in AI and/or BMU' in Vaillant Boiler?
    • L
      Lauren OrtizSep 3, 2025
      If your Vaillant Boiler displays 'No valid DSN in AI and/or BMU', it indicates a spare part failure where the AI and motherboard were interchanged at the same time. Replace faulty components to resolve DSN issue.
  • D
    David VillarrealSep 23, 2025
    What to do if my Vaillant ecoTEC plus 618 has no communication to mainboard?
    • B
      Brian JonesSep 23, 2025
      If there is no communication to the mainboard, there might be a connection error between the display and the mainboard. Check the connections to the mainboard.
  • H
    Heather PadillaAug 29, 2025
    What to do if there is a short circuit in the flow-NTC of my Vaillant Boiler?
    • R
      Ronald DiazAug 29, 2025
      If there is a short circuit in the flow-NTC of your Vaillant Boiler, it could be due to the NTC plug shorted to the casing or a defective NTC. Inspect and replace the NTC if defective.

Summary

1 Introduction

1.1 Notes on the documentation

Guidance on documentation usage, symbols, CE marking, and data badge.

1.2 Introduction

Overview of the ecoTEC boiler and installation requirements.

1.3 General Notes

General notes on boiler design, mounting, and flue systems.

1.4 CE marking

Details of compliance with EU directives and basic requirements.

2 Boiler specifications

2.1 Technical data

Detailed technical specifications and performance data for ecoTEC boilers.

2.2 Dimensions

Diagrams and measurements for boiler installation and clearances.

2.4 Installation

Diagrams showing function elements of combination and system boilers.

3 General requirements

3.1 Preliminary remarks for room sealed appliances

Requirements for room-sealed appliances and flue system installation.

3.2 Related documents

List of related documents and British Standards for installation.

3.4 Installation site

Guidelines for selecting an appropriate and safe installation location for the boiler.

3.5 Gas supply

Requirements and checks for the gas supply to the boiler.

3.6 Flue pipe

Information on standard and optional flue pipe systems and their installation.

3.7 Flue termination

Details and diagrams for correct flue termination positions.

3.9 Electrical supply

Requirements for the mains electricity supply connection, including safety.

3.10 Guide to system requirements

Guidance on water circulation, filling, pressure, and expansion vessel requirements.

4 Boiler installation sequence

4.1 Transporting the appliance

Recommendations and safety guidelines for lifting and transporting the boiler.

4.2 Required minimum distances;assembly clearances

Diagrams showing minimum clearances required around the boiler for installation.

4.3 Flue exit

Instructions for marking and preparing the flue exit hole.

4.4 Fitting the boiler hanging bracket

Steps for securely fitting the boiler's hanging bracket to the wall.

4.9 Gas connection

Instructions for safely connecting the gas supply to the boiler.

4.11 Condensate drain pipe

Guidance on connecting the condensate drain pipe and its installation requirements.

4.12 Heating connection

Instructions for connecting the heating circuit pipework to the boiler.

4.14 Electrical connection

General requirements and safety precautions for electrical connections.

4.15 Controls

Information on Vaillant controls and accessories for the ecoTEC series.

5 Commissioning Part I

5.1 Preliminary electrical checks

Checks to be performed on the electrical installation before commissioning.

5.2 Gas supply

Inspection, leak checks, and purging of the gas installation.

5.4 Filling and bleeding the heating system

Steps for filling and bleeding the heating system, including using test programs.

5.6 Filling the condensate siphon

Instructions for filling the condensate siphon to prevent fume escape.

5.8 Adjusting the by-pass

Procedure for adjusting the appliance's adjustable by-pass valve.

5.9 Checking the gas supply

Steps for checking gas inlet working pressure and gas rate.

5.10 Refitting the case

Instructions for refitting the boiler's front casing after maintenance.

6 Functional checks (commissioning part II)

6.1 Functional checks

Procedure for performing functional checks before commissioning.

6.1.2 Heating

Procedure for checking heating operation and status displays.

6.2 Handing over to the user

Instructions for handing over the appliance to the user, including settings and explanations.

7 Inspection and maintenance

7.1 Initial inspection

Recommendations for initial inspection and frequency of servicing.

7.1.1 Safety instructions

Crucial safety instructions to be followed before starting any maintenance work.

7.2 Servicing the burner module

Detailed steps for removing and servicing the burner module.

7.3 Cleaning the condensate siphon

Procedure for cleaning the condensate siphon, including safety notes.

8 Troubleshooting

8.1 Logical fault finding procedure

Step-by-step checks for identifying and resolving boiler faults.

8.1.1 Status codes

Explanation of status codes displayed by the appliance.

8.1.2 Diagnostic codes

Accessing and understanding diagnostic codes for troubleshooting.

8.1.4 Fault memory

How to access and review the stored fault memory.

9 Parts replacement

9.1 Safety instructions

Essential safety precautions before replacing boiler components.

9.2 Replacing burner

Procedure for replacing the burner module, including safety.

9.3 Replacing fan or gas valve

Steps for replacing the fan or gas valve, with safety precautions.

9.5 Replacing primary heat exchanger

Instructions for replacing the primary heat exchanger, with safety.

9.6 Replacing electronics and display

Procedure for replacing the electronic components or display unit.

9.7 Check CO2 content and if necessary set (air ratio adjustment)

How to check and adjust CO2 content for optimal combustion.

10 Recycling and disposal

11 Vaillant service

Appendix

Vaillant ecoTEC plus 618 Specifications

General IconGeneral
ModelecoTEC plus 618
CategoryBoiler
Output18 kW
Dimensions720 x 440 x 338 mm
Fuel TypeNatural Gas
ERP RatingA
MountingWall-mounted
Warranty5 years
Boiler TypeCombi
Efficiency94%

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