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Vaillant ecoTEC plus 618 - User Manual

Vaillant ecoTEC plus 618
184 pages
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Supplied By www.heating spares.co Tel. 0161 620 6677
For the installer
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Instructions for installation and servicing
ecoTEC
Wall hung room sealed fan assisted condensing boiler
GB

Table of Contents

Questions and Answers

  • R
    Robert SpencerAug 30, 2025
    What to do if the water pressure sensor or cable harness hydraulics are defective in my Vaillant ecoTEC plus 618?
    • A
      Amanda WilcoxAug 30, 2025
      If the water pressure sensor or cable harness hydraulics are defective in your Vaillant Boiler, it could be due to a broken line to the water pressure sensor, a short-circuit at 0 V, or a defective water pressure sensor. Inspect and replace the water pressure sensor or repair the line.
  • A
    Alec SchmidtAug 29, 2025
    Why is there a short circuit in the return-NTC of my Vaillant Boiler?
    • T
      Teresa French PhDAug 29, 2025
      A short circuit in the return-NTC of your Vaillant Boiler is often due to a defective NTC. Inspect and replace the NTC if defective.
  • H
    Heather PadillaAug 29, 2025
    What to do if there is a short circuit in the flow-NTC of my Vaillant Boiler?
    • R
      Ronald DiazAug 29, 2025
      If there is a short circuit in the flow-NTC of your Vaillant Boiler, it could be due to the NTC plug shorted to the casing or a defective NTC. Inspect and replace the NTC if defective.
  • M
    mclarkSep 12, 2025
    How to fix Tank NTC short circuit in Vaillant Boiler?
    • K
      Kristina AndersonSep 12, 2025
      A Tank NTC short circuit can be caused by a defective NTC, a short circuit in the cable harness, or a cable/casing shortcut. Replace the NTC and inspect the cable harness.
  • C
    Charles MorganSep 16, 2025
    What to do if my Vaillant Boiler shows flow and/or return NTC fault?
    • K
      Kenneth BoothSep 16, 2025
      If there is a flow and/or return NTC fault, the flow and/or return NTC is defective (tolerances too big). Replace the flow and/or return NTC.
  • D
    David VillarrealSep 23, 2025
    What to do if my Vaillant ecoTEC plus 618 has no communication to mainboard?
    • B
      Brian JonesSep 23, 2025
      If there is no communication to the mainboard, there might be a connection error between the display and the mainboard. Check the connections to the mainboard.
  • M
    Michelle RomeroAug 27, 2025
    Why is there a large temperature spread in my Vaillant Boiler?
    • A
      Antonio BarnettAug 27, 2025
      A large temperature spread between the flow and return probe in your Vaillant Boiler, indicating a water shortage, can be caused by a blocked or defective pump, or the pump output being too low. Inspect and repair or replace the pump.
  • A
    Andrew WhiteAug 26, 2025
    What causes rapid temperature rise in my Vaillant ecoTEC plus 618 Boiler?
    • W
      William GarciaAug 26, 2025
      A rapid temperature rise in your Vaillant Boiler, indicating a water shortage, can be caused by a blocked pump, insufficient pump output, air in the appliance, low plant pressure, or interchanged flow and return NTCs. Inspect system for air and correct pump issues.
  • J
    John Casey DVMAug 26, 2025
    Why does the flame go off during operation in my Vaillant Boiler?
    • K
      kwardAug 26, 2025
      If the flame goes off during operation and subsequent ignition attempts fail in your Vaillant Boiler, it could be due to a temporarily stopped gas supply, spark failure in the ignition transformer, or faulty earthing of the appliance. Check gas supply and ignition system for faults.
  • E
    Ellen AdamsAug 25, 2025
    What to do if my Vaillant ecoTEC plus 618 is dry firing?
    • A
      April JohnsonAug 26, 2025
      If your Vaillant Boiler is dry firing, it indicates there may be too little water in the appliance, a defective water shortage switch, a defective cable to the pump or water shortage switch, a blocked or defective pump, or the pump output is too low. Ensure adequate water supply and check the water shortage switch and pump.

Summary

1 Introduction

1.1 Notes on the documentation

Guidance on documentation usage, symbols, CE marking, and data badge.

1.2 Introduction

Overview of the ecoTEC boiler and installation requirements.

1.3 General Notes

General notes on boiler design, mounting, and flue systems.

1.4 CE marking

Details of compliance with EU directives and basic requirements.

2 Boiler specifications

2.1 Technical data

Detailed technical specifications and performance data for ecoTEC boilers.

2.2 Dimensions

Diagrams and measurements for boiler installation and clearances.

2.4 Installation

Diagrams showing function elements of combination and system boilers.

3 General requirements

3.1 Preliminary remarks for room sealed appliances

Requirements for room-sealed appliances and flue system installation.

3.2 Related documents

List of related documents and British Standards for installation.

3.4 Installation site

Guidelines for selecting an appropriate and safe installation location for the boiler.

3.5 Gas supply

Requirements and checks for the gas supply to the boiler.

3.6 Flue pipe

Information on standard and optional flue pipe systems and their installation.

3.7 Flue termination

Details and diagrams for correct flue termination positions.

3.9 Electrical supply

Requirements for the mains electricity supply connection, including safety.

3.10 Guide to system requirements

Guidance on water circulation, filling, pressure, and expansion vessel requirements.

4 Boiler installation sequence

4.1 Transporting the appliance

Recommendations and safety guidelines for lifting and transporting the boiler.

4.2 Required minimum distances;assembly clearances

Diagrams showing minimum clearances required around the boiler for installation.

4.3 Flue exit

Instructions for marking and preparing the flue exit hole.

4.4 Fitting the boiler hanging bracket

Steps for securely fitting the boiler's hanging bracket to the wall.

4.9 Gas connection

Instructions for safely connecting the gas supply to the boiler.

4.11 Condensate drain pipe

Guidance on connecting the condensate drain pipe and its installation requirements.

4.12 Heating connection

Instructions for connecting the heating circuit pipework to the boiler.

4.14 Electrical connection

General requirements and safety precautions for electrical connections.

4.15 Controls

Information on Vaillant controls and accessories for the ecoTEC series.

5 Commissioning Part I

5.1 Preliminary electrical checks

Checks to be performed on the electrical installation before commissioning.

5.2 Gas supply

Inspection, leak checks, and purging of the gas installation.

5.4 Filling and bleeding the heating system

Steps for filling and bleeding the heating system, including using test programs.

5.6 Filling the condensate siphon

Instructions for filling the condensate siphon to prevent fume escape.

5.8 Adjusting the by-pass

Procedure for adjusting the appliance's adjustable by-pass valve.

5.9 Checking the gas supply

Steps for checking gas inlet working pressure and gas rate.

5.10 Refitting the case

Instructions for refitting the boiler's front casing after maintenance.

6 Functional checks (commissioning part II)

6.1 Functional checks

Procedure for performing functional checks before commissioning.

6.1.2 Heating

Procedure for checking heating operation and status displays.

6.2 Handing over to the user

Instructions for handing over the appliance to the user, including settings and explanations.

7 Inspection and maintenance

7.1 Initial inspection

Recommendations for initial inspection and frequency of servicing.

7.1.1 Safety instructions

Crucial safety instructions to be followed before starting any maintenance work.

7.2 Servicing the burner module

Detailed steps for removing and servicing the burner module.

7.3 Cleaning the condensate siphon

Procedure for cleaning the condensate siphon, including safety notes.

8 Troubleshooting

8.1 Logical fault finding procedure

Step-by-step checks for identifying and resolving boiler faults.

8.1.1 Status codes

Explanation of status codes displayed by the appliance.

8.1.2 Diagnostic codes

Accessing and understanding diagnostic codes for troubleshooting.

8.1.4 Fault memory

How to access and review the stored fault memory.

9 Parts replacement

9.1 Safety instructions

Essential safety precautions before replacing boiler components.

9.2 Replacing burner

Procedure for replacing the burner module, including safety.

9.3 Replacing fan or gas valve

Steps for replacing the fan or gas valve, with safety precautions.

9.5 Replacing primary heat exchanger

Instructions for replacing the primary heat exchanger, with safety.

9.6 Replacing electronics and display

Procedure for replacing the electronic components or display unit.

9.7 Check CO2 content and if necessary set (air ratio adjustment)

How to check and adjust CO2 content for optimal combustion.

10 Recycling and disposal

11 Vaillant service

Appendix

Vaillant ecoTEC plus 618 Specifications

General IconGeneral
ModelecoTEC plus 618
CategoryBoiler
Output18 kW
Dimensions720 x 440 x 338 mm
Fuel TypeNatural Gas
ERP RatingA
MountingWall-mounted
Warranty5 years
Boiler TypeCombi
Efficiency94%

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