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Vaillant ecoTEC plus VU 6/5-5 Series User Manual

Vaillant ecoTEC plus VU 6/5-5 Series
80 pages
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en Installation and maintenance instructions
ecoTEC plus
VU, VUW ..6/5-5
0020244997_07 - 15.07.2021

Table of Contents

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Vaillant ecoTEC plus VU 6/5-5 Series Specifications

General IconGeneral
BrandVaillant
ModelecoTEC plus VU 6/5-5 Series
CategoryBoiler
LanguageEnglish

Summary

Safety

Intended Use

Defines the intended application of the heat generator and prohibits improper use.

Installer Qualification

Specifies professional training and knowledge required for installation and maintenance work.

General Safety Precautions

Covers critical safety aspects like gas, flue gas, electricity, weight, and potential hazards.

Regulations and Standards

Highlights the need to observe national regulations, laws, and specific standards for GB/IE.

Guarantee and Customer Service

Guarantee Registration and Support

Information on registering the product for warranty and customer service contact details.

Technical Data

General Specifications

Provides detailed specifications for various models including connections, gas rates, and dimensions.

Performance Data

Outlines performance data, efficiencies, and outputs for G20 and G31 gas models.

Heating and Electrical Specifications

Details heating operation parameters and electrical requirements for different models.

Hot Water and Connection Data

Provides data on hot water performance and required connection specifications.

Product Description and Documentation

CE Marking and Product Identification

Explains CE marking compliance and information found on the product's identification plate.

Serial Number and Product Design

Details where to find the serial number and provides an overview of product design elements.

Notes on Documentation

Lists product article numbers, energy endorsements, and hot water association details.

Set-up Procedures

Scope of Delivery and Dimensions

Instructions for checking the delivered items and understanding product dimensions for placement.

Installation Site and Clearances

Specifies suitable installation locations and essential spatial clearances required around the boiler.

Air/Flue Pipe Installation

Covers regulations, terminal positioning, and configuration for air/flue systems.

Casing Removal and Installation

Procedures for safely removing and refitting the front casing and side sections.

Installation Process

Installation Requirements and Preparation

Essential requirements regarding gas type, purging, and preparation steps before installation.

Gas and Water Connections

Detailed steps for correctly installing gas, water, and heating connections, including leak-tightness checks.

Condensate Discharge and Flue Installation

Instructions for connecting the condensate discharge pipe and installing the flue system.

Electrical Installation Safety

Critical safety and procedural guidance for qualified electricians performing electrical connections.

Operation and Start-up

Operating Concept and Installer Level

Overview of product operation, accessing installer level, and using live monitor codes.

Initial Start-up and Assistants

Mandatory steps for initial product start-up using installation assistants and test programs.

Gas Inspection and Water Checks

Critical checks for gas settings, water quality, and related parameters for optimal operation.

Heating Installation Filling and Purging

Procedures for filling and purging the heating system, including condensate trap and low-pressure prevention.

Adapting Unit and Handover

Unit Adaptation Settings

Adjustments for burner anti-cycling time, maintenance intervals, and pump output for system adaptation.

Handover to End User

Essential steps and information to provide to the end user upon completion of installation and commissioning.

Inspection and Maintenance

Routine Inspection and Preparation

Outlines annual inspection requirements, preparation steps, and component checks.

Component Cleaning and Checks

Procedures for cleaning the heat exchanger, burner, condensate trap, and checking related components.

Expansion Vessel and Filling Pressure Checks

How to check and adjust the expansion vessel's pre-charge pressure and the heating system's filling pressure.

Water Quality and Leak-Tightness

Final checks on heating water quality and overall product leak-tightness after maintenance.

Troubleshooting and Repair

Service Messages and Faults

How to interpret service messages, eliminate faults, and access the fault memory.

Component Replacement Procedures

Detailed steps for replacing key components like the burner, fan, gas valve, and heat exchanger.

Decommissioning and Disposal

Procedures for safely decommissioning, recycling, and disposing of the product.

Appendix

Inspection and Maintenance Schedule

A table detailing required inspection and maintenance tasks and their intervals.

Installer Level and Diagnostics Overview

Provides an overview of installer level settings, diagnostic codes, and status codes.

Fault Codes and Troubleshooting Guides

Comprehensive list of fault codes, their causes, and troubleshooting measures.

Wiring Diagrams

Electrical wiring diagrams for various product configurations, power ratings, and modes.

Commissioning Checklist and Flow Chart

The Benchmark Checklist and a flowchart for guiding the commissioning process.

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