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Vaillant ecoTEC plus 630 - User Manual

Vaillant ecoTEC plus 630
184 pages
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Supplied By www.heating spares.co Tel. 0161 620 6677
For the installer
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Table of Contents

Other manuals for Vaillant ecoTEC plus 630

Questions and Answers

Vaillant ecoTEC plus 630 Specifications

General IconGeneral
ModelecoTEC plus 630
CategoryBoiler
Output30 kW
Dimensions (H x W x D)720 x 440 x 338 mm
Fuel TypeNatural Gas
MountingWall-mounted
ERP RatingA
CH Output (kW)30 kW
Modulation1:5
Warranty5 years
Efficiency94%
DHW Output (kW)30 kW
Flow Rate (l/min)12.3 l/min

Summary

1 Introduction

1.1 Notes on the Documentation

Explains manual structure, symbols, and liability for non-compliance.

1.2 Introduction

Describes ecoTEC boiler types (combination and system) and their general operation.

1.3 General Notes

Covers system requirements, mounting, and flue options for appliances.

1.4 CE Marking

Details compliance with EU directives for gas appliances and EMC.

1.5 Gas Council Numbers

Lists gas council approval numbers for specific ecoTEC models.

2 Boiler Specifications

2.1 Technical Data

Provides detailed performance, dimension, and electrical specifications for all models.

2.2 Dimensions

Illustrates physical dimensions and connection points with a detailed diagram.

2.4 Installation

Shows functional elements of combination and system boilers with diagrams.

2.5 Type Plate

Indicates the location of the appliance's type plate.

3 General Requirements

3.1 Preliminary Remarks for Room Sealed Appliances

Discusses flue system requirements and installation guidance for sealed appliances.

3.2 Related Documents

Lists relevant standards, regulations, and documents for installation.

3.3 Contents Included with Delivery

Details the items provided with the boiler package.

3.4 Installation Site

Specifies requirements for boiler location, clearances, and room conditions.

3.5 Gas Supply

Covers requirements for gas supply, meter connection, and pipework.

3.6 Flue Pipe

Details Vaillant's certified flue pipes and system options.

3.7 Flue Termination

Provides detailed guidelines and clearances for flue terminal positions.

3.8 Air Supply

Addresses air supply requirements, noting no specific vents needed for high-efficiency appliances.

3.9 Electrical Supply

Outlines electrical connection requirements, safety, and supply details.

3.10 Guide to System Requirements

Covers water circulation, filling, pressure, and expansion vessel requirements.

4 Boiler Installation Sequence

4.1 Transporting the Appliance

Provides safety recommendations and procedures for lifting and moving the boiler.

4.2 Required Minimum Distances;Assembly Clearances

Specifies minimum clearances around the boiler for installation and servicing.

4.3 Flue Exit

Details how to mark and prepare the flue exit hole.

4.4 Fitting the Boiler Hanging Bracket

Instructions for securely fitting the boiler mounting bracket.

4.5 Installing the Flue System

Refers to separate instructions for installing the air/flue duct.

4.6 Fitting the Boiler

Guides on lifting and mounting the boiler onto the hanging bracket.

4.7 Removing the Front Case

Explains how to safely remove the boiler's front casing.

4.8 General Instructions for Heating System

Important advice on cleansing the heating system before appliance connection.

4.9 Gas Connection

Details the procedure and safety precautions for connecting the gas supply.

4.10 Cold Water Mains Inlet and Hot Water Outlet (ecoTEC Combination Boilers Only)

Explains the connection of water pipes for combination boilers.

4.11 Condensate Drain Pipe

Describes the installation and requirements for the condensate drain pipe.

4.12 Heating Connection

Outlines the procedure for connecting the heating flow and return pipes.

4.13 Connecting the Flue System to the Boiler

Refers to separate instructions for connecting the flue system.

4.14 Electrical Connection

Covers general requirements and safety for electrical connections.

4.15 Controls

Details Vaillant controls, external controls, and connection methods.

5 Commissioning Part I

5.1 Preliminary Electrical Checks

Details essential electrical safety checks before commissioning.

5.2 Gas Supply

Covers inspection, leak testing, and purging of the gas installation.

5.3 Cold Water Supply (ecoTEC Combination Boilers Only)

Explains how to fill and purge the domestic hot water system.

5.4 Filling and Bleeding the Heating System

Provides detailed steps for filling and bleeding the central heating system.

5.5 Initial System Flush (“cold”)

Instructions for flushing the system to remove installation debris.

5.6 Filling the Condensate Siphon

Explains how to clean and refill the condensate siphon.

5.7 Adjusting the Pumping Capacity

Details how to adjust the pump speed for ecoTEC plus boilers.

5.8 Adjusting the By-pass

Explains how to adjust the boiler's internal bypass valve.

5.9 Checking the Gas Supply

Covers checking gas inlet pressure and gas rate.

5.10 Refitting the Case

Instructions for correctly refitting the boiler's front casing.

6 Functional Checks (Commissioning Part II)

6.1 Functional Checks

Outlines the procedure for performing functional checks after installation.

6.1.1 Procedure

Lists essential checks like gas supply, flue system, and burner operation.

6.1.2 Heating

Describes how to check the heating operation and status displays.

6.1.3 Water Heating (Combination Boilers Only)

Details how to check domestic hot water operation and status.

6.1.4 Final Flush of the Heating System (“hot”)

Instructions for performing a hot flush after system filling.

6.2 Handing Over to the User

Guidance on instructing the user on operation, safety, and maintenance.

7 Inspection and Maintenance

7.1 Initial Inspection

Recommends regular inspection and servicing for safe operation.

7.1.1 Safety Instructions

Emphasizes safety precautions before starting any maintenance work.

7.1.2 Maintenance

Outlines general maintenance tasks and initial system checks.

7.1.3 Overview of the Inspection and Maintenance Tasks

A table summarizing annual inspection and maintenance activities.

7.2 Servicing the Burner Module

Details the process of removing and servicing the burner module.

7.2.1 Removing the Burner Module

Step-by-step guide to safely remove the burner module.

7.2.2 Cleaning the Integral Condensation Heat Exchanger

Instructions for cleaning the condensation heat exchanger.

7.3 Cleaning the Condensate Siphon

Explains how to clean and refill the condensate siphon.

7.4 Checking the Expansion Vessel

Describes how to check the expansion vessel's charge pressure.

7.5 Recommissioning the Boiler

Outlines steps for recommissioning after maintenance.

7.6 Test Operation

Lists checks to perform after completing any maintenance task.

8 Troubleshooting

8.1 Logical Fault Finding Procedure

Provides a systematic approach to diagnosing boiler faults.

8.1.1 Status Codes

Explains the meaning of various status codes displayed by the boiler.

8.1.2 Diagnostic Codes

Details how to access and interpret diagnostic codes for deeper analysis.

8.1.3 Fault Codes

Lists fault codes and their potential causes for troubleshooting.

8.1.4 Fault Memory

Explains how to access and clear stored fault codes.

8.4 Test Programs

Describes various test programs available for appliance functions.

8.5 Resetting Parameter to Factory Settings

Explains how to reset boiler parameters to factory default settings.

9 Parts Replacement

9.1 Safety Instructions

Crucial safety warnings and precautions before replacing any component.

9.2 Replacing Burner

Step-by-step guide for replacing the burner module.

9.3 Replacing Fan or Gas Valve

Instructions for safely replacing the fan or gas valve components.

9.4 Replacing Expansion Vessel

Details the procedure for replacing the expansion vessel.

9.5 Replacing Primary Heat Exchanger

Provides guidance on safely replacing the primary heat exchanger.

9.6 Replacing Electronics and Display

Explains how to replace the electronic control unit and display.

9.7 Check CO2 Content and if Necessary Set (Air-Ratio Adjustment)

Details how to check and adjust CO2 levels for optimal combustion.

10 Recycling and Disposal

11 Vaillant Service

Appendix

EC Declaration of Conformity

Official document confirming compliance with EU directives.

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