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Vector Welding AC/DC Series - User Manual

Vector Welding AC/DC Series
80 pages
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VECTOR WELDING TECHNOLOGY
GmbH
VECTOR WELDING TECHNOLOGY
GmbH
Hansestraße 101, 51149 Köln
Tel:+49(02203)5710150
www.vector-welding.com
AC/DC TIG 200P
AC/DC PLASMA TIG 200P
B E D I E N U N G S A N L E I T U N G
OPERATING INSTRUCTIONS
AC/DC SERIENAUSRÜSTUNG
AC/DC SERIES EQUIPMENT
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Summary

Brand Description

Safety Instructions

General Safety Warnings

Essential safety precautions before installing, operating, or servicing the equipment.

Arc Welding Hazards

Details on potential injuries and risks associated with arc welding processes.

Eye, Skin, and Hearing Protection

Guidance on protecting eyes, skin, and hearing from arc rays and noise.

Fume and Gas Hazards

Information on health risks from welding fumes and gases, and necessary precautions.

Fire and Explosion Hazards

Precautions against fire, explosion from sparks, hot metal, and engine fuel.

Gas Cylinder Safety

Precautions for handling pressurized gas cylinders to prevent explosions.

Moving Parts Hazards

Warnings about injuries caused by moving parts within the equipment.

Battery Safety Precautions

Safety measures when working with batteries, covering explosive gases and acid.

Hot Coolant Hazards

Warnings about burns from steam and pressurized hot coolant.

Low Frequency Electric and Magnetic Fields

Information on electric and magnetic fields and how to minimize exposure.

Symbol Chart

Explanation of symbols used on the equipment and in the manual.

Summary of Features and Specifications

Brief Introduction

An overview of the AC/DC TIG and Plasma TIG welding machines.

Working Principle

Explanation of how the AC/DC welding machines operate using inverter technology.

Volt-Ampere Characteristics

Details on the voltage and current characteristics of the welding machines.

Technical Specifications

Key technical specifications for the welding machines, including weight, size, and standards.

Duty Cycle Explained

Explanation of duty cycle and its impact on welding machine performance.

Included Accessories

List of items included in the package with the welding machines.

Machine Operation

Digital Display and Parameter Meter

Explanation of the digital ammeter for displaying current and parameters.

Power Indicator Light

Description of the power ON indicator light function.

Thermal Overload Protection

Information about the thermal overload indicator and its automatic reset.

Peak Current Setting

Setting the peak current for TIG and STICK welding modes.

Down Slope Adjustment

Adjusting the current ramp-down time to eliminate craters.

Wave Balance Control

Setting the ratio of penetration to cleaning action in AC TIG welding.

Base Current Setting

Setting the secondary current or pulse pause current.

Pulse Frequency Setting

Setting the pulse frequency when pulse mode is active.

Mode Selection Button

Toggling between AC and DC output modes.

Trigger Mode Control

Switching between 2T and 4T trigger modes for torch control.

Process Selection

Selecting welding modes like MMA, GTAW, or CUT.

Pulse Button Operation

Toggling the pulse function ON and OFF.

Positive Welding Terminal Connection

Proper connection of the heavy-duty bayonet type positive terminal.

5-Pin Control Socket

Connecting trigger switches or remote controls via the 5-pin socket.

Gas;Electricity Interface

Connecting TIG torch guns and plasma torches.

Negative Welding Terminal Connection

Proper connection of the heavy-duty bayonet type negative terminal.

Power Switch Operation

Instructions for operating the main power switch.

Gas Input Port Connection

Connecting the gas line and checking for leaks.

Setup for Stick (MMA) Welding

Step-by-step guide for setting up the machine for Stick (MMA) welding.

Setup for HF TIG (GTAW) Welding

Step-by-step guide for setting up the machine for HF TIG (GTAW) welding.

Setup for Plasma Cutting

Step-by-step guide for setting up the machine for plasma cutting.

Operation Environment Requirements

Guidelines for the optimal operating environment for the welding machine.

General Operation Notices

Important notices and precautions for safe and effective operation.

Welding Techniques

Basic TIG Welding Technique

Detailed explanation of the Gas Tungsten Arc Welding (GTAW) process.

TIG Joint Forms

Illustrations and descriptions of common joint forms used in TIG welding.

Welding Quality Indicators

How welding area color relates to the quality of welds on stainless steel and Ti-alloy.

TIG Parameter Matching

Guidance on matching gas nozzle diameter and electrode diameter for TIG welding.

AC TIG Parameters for Aluminum

Recommended parameters for AC TIG welding of aluminum and its alloys.

Piping Back Sealing Parameters

Parameters for back sealing welding of mild steel using DCEP.

MMA Basic Welding Technique

Explanation of basic techniques for Manual Metal Arc (MMA) welding.

Troubleshooting Common Issues

Troubleshooting Guide

A guide to identifying and resolving common problems with the welding machine.

Maintenance and Servicing

Regular Maintenance Schedule

Schedule and items for daily, monthly, quarterly, and yearly maintenance.

Vector Welding AC/DC Series Specifications

General IconGeneral
BrandVector Welding
ModelAC/DC Series
CategoryWelding System
LanguageEnglish

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