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Vector Welding Newyork2500 - User Manual

Vector Welding Newyork2500
17 pages
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OPERATING INSTRUCTIONSOPERATING INSTRUCTIONS
Newyork2500 Welding Machine
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Summary

Product Information

Company Philosophy and Value

Highlights the company's focus on quality, sustainability, and customer-oriented competence.

Essential Operational Warnings

Provides critical safety warnings for installation, operation, and servicing of the welding equipment.

Safety Instructions

1.1 Arc Welding Damage Hazards

Details risks of eye/skin burns from arc rays and hearing damage from noise during welding.

1.2 Low Frequency Electric and Magnetic Fields

Explains EMF effects and minimization strategies, noting ongoing research on health impacts.

1.3 Symbol Chart Reference

Presents a reference chart for symbols used throughout the operating manual and on the equipment.

Machine Summary and Specifications

2.1 Brief Introduction

Introduces the machine's PWM/IGBT technology, emphasizing portability and efficiency.

2.2 Working Principle

Details the electrical conversion process from AC input to AC/DC output using inverter technology.

2.3 Volt-Ampere Characteristics

Presents voltage-current relationship graphs and formulas for TIG, MMA, and CUT operations.

2.4 Technical Specifications

Lists key technical data: weight, dimensions, power, voltage, frequency, and current ranges.

Summary - Duty Cycle and Items

2.5 Duty Cycle Explained

Defines duty cycle and its impact on welding current limits and safe operating regions.

2.6 Packaged Items Included

Lists all standard accessories and components provided with the welding machine.

Operation - Panel Overview

3.1 Front Panel Layout

Overview of the front panel, identifying indicators, meters, and primary controls.

Operation - Control Details

3.2 Control Panel Functions

Details specific controls: Gas Pre-Flow, Initial Current, Slopes, Current settings, Pulse, AC Freq/Balance, and connection ports.

Operation - Welding Setups

3.3 Setup for Stick (MMA) Welding

Step-by-step guide for connecting and configuring the machine for Stick (MMA) welding.

Operation - Welding Setups (Continued)

3.4 Setup for Lift TIG (GTAW) Welding

Instructions for setting up and performing Lift TIG (GTAW) welding, including polarity and tungsten preparation.

3.5 Setup for Cutting

Procedure for correctly installing and operating the cutting function, including air supply and torch setup.

Operation - Environment and Notices

3.6 Operation Environment Requirements

Specifies environmental conditions for optimal machine performance and safety.

3.7 Important Operation Notices

Provides crucial operational tips, safety reminders, and best practices for using the equipment.

Welding Techniques

4.1 TIG Basic Welding Technique

Explains the Gas Tungsten Arc Welding (GTAW) process, shielding, and filler metal usage.

Welding Techniques - Quality and Parameters

4.2 Joint Forms in TIG Welding

Illustrates common joint types (butt, lap, corner, T-joint) used in TIG welding.

4.3 Welding Quality Explanation

Relates welding area color to protect effect for stainless steel and Ti-alloy.

4.4 TIG Parameters Matching

Provides guidance on matching gas nozzle diameter with electrode diameter and gas flow rates.

Welding Techniques - MMA

4.5 MMA Basic Welding Technique

Describes basic arc welding practices, electrode types, and welding positions for MMA.

Troubleshooting Guide

5.1 Common Problems and Solutions

Lists common issues (power, output, ignition, current, arc) and their solutions, including maintenance checks.

Machine Maintenance

6.1 Maintenance Schedule and Procedures

Outlines daily, monthly, quarterly, and yearly maintenance tasks for optimal performance and longevity.

Vector Welding Newyork2500 Specifications

General IconGeneral
BrandVector Welding
ModelNewyork2500
CategoryWelding System
LanguageEnglish

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