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ERV5000-10000
Venmar ERV5000-10000 User Manual
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©2008 Venmar CES Inc.
Aston-built Products
Custom-built Dedicated Outdoor Air Systems
Installation, Operation and Maintenance Instructions Manual
Capacities: 1,000 to 300,000+ cfm
Model: EnergyPack
®
, ERV5000–10000 (indoor/
outdoor), HRV3000–10000 (indoor/outdoor)
2
Table of Contents
Table of Contents
2
Nomenclature
3
Safety.considerations
8
General.information
8
Recommended.spare.parts
8
Unit.inspection.on.arrival
9
Unit.application.limitations
9
Installation
9
Unit.location.requirements
9
Roofcurbs.supplied.by.venmar.ces.(External.applications.only)
10
Roofcurbs.supplied.by.others
10
Rigging,.Lifting.and.assembling
11
Hood.installation
17
Indoor.suspended.installation
17
Field.fabricated.ductwork
18
Electrical.connections
19
Coil,.Wshp.or.humidifier.piping.connections
20
Condensate.drain.trap.and.lines
21
Gas.connections
21
Refrigerant.systems
21
Start-Up
21
Pre.start-Up.check
21
Start-Up.procedure
23
Airflow.balancing
24
Maintenance
25
Long-Term.storage.maintenance.procedures
25
Maintenance.summary.chart
25
Energy.recovery.wheel
25
Flat.plate.heat/Enthalpy.exchangers
29
Heat.pipe.heat.exchangers
29
Refrigerant.systems
30
Dampers
31
Belt.driven.fans
32
FANWALL ® .Array
34
Maintenance Schedule
34
Motors
39
Filters
39
Coils
39
Controls
40
Troubleshooting
40
Appendix.a:.roofcurb.generic.assembly.instructions
41
Appendix.b:.water.source.heat.pump.(Wshp).Piping,.Installation,.Maintenance.and.troubleshooting
42
General Maintenance
43
Appendix.C:.positive.and.negative.pressure.trapping
47
Appendix.D:.gas-Fired.furnace.modules.installation.and.maintenance
48
Tubular.gas-Fired.duct.furnace.module
48
Indoor Installation
49
Shut down
55
Normal Operation
55
Replacement Parts
56
Ig.series.drum.and.tube.gas-Fired.duct.furnace.module
62
Installation Instructions
63
Appendix.e:.energypack ® ,.ERV5000-10000(I/E).And.hrv3000-10000(I/E).Start-Up.form.and.checklist
83
Appendix.f:.hepa.filter.installation
91
Appendix.g:.electric.heating.coil.and.controls.information
93
Appendix.h:.extended.dormant.unit.maintenance.procedure
95
Appendix.I:.energypack ,.ERV5000-10000.And.hrv3000-10000.Maintenance.summary.chart
98
Appendix.j:.measuring.and.adjusting.V-Belt.tension
99
Appendix.k:.energy.recovery.wheel.multi-Link.drive.belt.instructions
99
Appendix.l:.fan.bearing.lubrication.schedule
101
Appendix.M:.fanwall
102
Inlet.cone.alignment
102
Appendix.n:.filter.resistance.and.latches
103
Appendix.o:.troubleshooting
104
Appendix.p:.adjusting.refrigerant.charge
106
4
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Venmar ERV5000-10000 Specifications
General
Category
Energy Recovery Ventilator (ERV)
Airflow
5000 to 10000 CFM
Dimensions
Varies depending on model
Weight
Varies by model
Filter Type
MERV 8 standard
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