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Vetus DT4.70 User Manual

Vetus DT4.70
144 pages
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Operation manual
DT4.70 DTA4.85
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Vetus DT4.70 Specifications

General IconGeneral
BrandVetus
ModelDT4.70
CategoryEngine
LanguageEnglish

Summary

Safety Measures

Warning Indications and Symbols

Explains the meaning of various safety symbols and warning indications used.

Preventing Fire and Explosion

Safety guidelines to prevent fire and explosion hazards related to the engine.

Preventing Injury

Precautions to avoid physical injuries from moving parts and hot surfaces.

Troubleshooting Engine Problems

Advice on how to handle sudden engine stoppages or malfunctions.

Introduction to the Engine

Engine Identification and Data Plates

Locating and understanding the engine's serial number and data plate.

Cylinder Numbering and Rotation

Details cylinder numbering convention and engine direction of rotation.

Engine Component Identification

Visual guide to identifying parts of the DT4.70 engine model.

DTA4.85 Engine Parts Identification

Visual guide to identifying parts of the DTA4.85 engine model.

Control Panels and Indicators

Overview of instrument panels, gauges, and warning lights.

Operating Lever Function

Explanation of how to use the engine control lever for gear selection and throttle.

First Commissioning Procedures

Initial Engine Commissioning Steps

Essential tasks before starting the engine for the very first time.

Filling Engine Oil

Procedure for correctly filling the engine with lubricating oil.

Filling Gearbox Oil

Instructions for adding the correct oil to the gearbox.

Filling Cooling System (Intercooling)

Steps for filling the cooling system of intercooled engines.

Filling Cooling System (Keel Cooling)

Steps for filling the cooling system of keel-cooled engines.

Fuel System Preparation for First Use

Procedures for filling the fuel tank and preparing the fuel system.

Initial Engine Test Run

Guidance on how to perform the first test run after commissioning.

Engine Use and Operation

General Operating Guidelines

Recommendations for optimal engine life and performance.

Engine Starting Procedure

Detailed steps for starting the engine, including pre-heating.

Cruising Operation

Advice on operating the engine during normal cruising.

Engine Stopping Procedure

Safe methods for shutting down the engine after operation.

Maintenance Procedures

Maintenance Introduction and Schedule

Overview of maintenance importance and tasks at different intervals.

Checking Engine Oil Level

How to check and maintain the engine's oil level.

Checking Coolant Level

Procedure for checking the coolant level in the engine.

Raw Water Strainer Maintenance

Inspecting and cleaning the raw water strainer.

Fuel Filter Water Draining

Steps to drain water from the fuel separator and filter.

Gearbox Oil Level Check

Method for checking the oil level in the gearbox.

After-cooler Draining

Procedure for draining condensate from the after-cooler.

Battery System Maintenance

Safety and maintenance for batteries, cables, and connections.

Engine Oil and Filter Change

Steps for changing engine oil and replacing the oil filter.

Gearbox Oil Change (Technodrive)

Procedure for changing the oil in Technodrive gearboxes.

Gearbox Oil Change (ZF-Hurth)

Procedure for changing the oil in ZF-Hurth gearboxes.

Fuel Filter Replacement

Instructions for replacing the fuel filter element.

Cleaning Fuel Lift Pump Filter

How to clean the filter inside the fuel lift pump.

Bleeding Fuel System

Procedure for bleeding air from the fuel system after filter replacement.

V-belt Inspection and Tensioning

Checking the condition and adjusting the tension of the V-belt.

Flexible Engine Mounts Check

Inspecting engine mounts for cracks and proper bolt tightness.

Hose Connections and Fasteners

Inspecting cooling system hoses and checking fastener tightness.

Raw Water Pump Impeller Inspection

Checking the condition of the raw water pump impeller.

Coolant Replacement Procedure

Steps for draining and refilling the engine coolant.

Air Filter Replacement

Instructions for replacing the engine air filter.

Starter Motor and Alternator Check

Inspecting the starter motor and alternator for defects.

Heat Exchanger Cleaning

Procedures for cleaning the engine's heat exchanger.

After Cooler Cleaning

Instructions for cleaning the charge air cooler (after cooler).

Winter Storage Procedures

General Winter Storage Recommendations

Advice on engine compartment ventilation and pre-storage inspection.

Corrosion Protection Measures

Methods to protect the engine from corrosion during winter storage.

Zinc Anode Inspection and Replacement

Checking and replacing zinc anodes for galvanic corrosion protection.

Fuel System Preparation for Storage

Draining water and filling the fuel tank for winter storage.

Protective Fuel Mixture for Storage

Using a special fuel mixture to protect the engine during storage.

Raw Water Cooling System Preparation

Flushing the raw water system with fresh water and adding antifreeze.

Fresh Water Cooling System Preparation

Filling the fresh water cooling system with antifreeze mixture.

Recommissioning After Winter Storage

Post-Storage Inspection Overview

General tasks and inspections before recommissioning the engine.

Fuel System Recommissioning

Steps to prepare the fuel system after winter storage.

Raw Water Cooling System Checks

Inspecting the raw water cooling system components.

Cooling System Level Check

Verifying the coolant level in the fresh water cooling system.

Lubrication System Check

Checking the engine oil level before starting.

Electrical System Reconnection

Ensuring batteries are charged and reconnecting them.

Engine Leak Checks

Inspecting the engine for fuel, coolant, and exhaust leaks.

Instrument and Control Checks

Verifying the operation of all instruments and engine controls.

Troubleshooting Engine Faults

General Fault Identification

Advice on checking operation and maintenance before diagnosing faults.

Fault Finding Table

A table listing common engine problems and their possible causes/solutions.

Technical Data

Engine Specifications

Detailed technical data for DT4.70 and DTA4.85 engine models.

Torque Wrench Settings

Specifications for tightening various engine components.

Operating Media and Fluids

Fuel Quality and Grades

Information on approved diesel fuel specifications and winter-grade fuel.

Lubricating Oil Specifications

Details on engine oil types, viscosity, and performance classes.

Coolant Fluid Requirements

Guidelines for preparing coolant with antifreeze and water quality.

Wiring Diagrams

Engine with Panel Model '34'

Electrical schematic for engines equipped with control panel model '34'.

Engine with Panel Model '22'

Electrical schematic for engines equipped with control panel model '22'.

Overall Dimensions

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