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Vetus M2.D5 User Manual

Vetus M2.D5
76 pages
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M2.C5
M2.D5
M2.06
M3.09
Operation manual
340102.04 M2C5D506/M309 EN 14-04-2005 10:33 Pagina a

Table of Contents

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Vetus M2.D5 Specifications

General IconGeneral
Engine TypeDiesel
Number of Cylinders2
Maximum RPM3600 rpm
Starting SystemElectric
Displacement0.5 L
Cooling SystemIndirect
Alternator12V

Summary

Operation Manual

Introduction

Safety Measures

Key safety instructions and warnings for operating the engine.

Engine Description

Engine Data Tag

Details and location of the engine data tag for identification.

Engine Serial Number

Location and identification of Vetus and Mitsubishi engine serial numbers.

Cylinder Numbering

Consecutive numbering of engine cylinders starting from the front.

Fuel Pump Seal

Information on the fuel pump's maximum speed adjustment screw and seal.

Identification of Engine Parts

Diagrams and labels identifying external engine components.

Control Panels

Description of basic, fly-bridge, and sailingboat instrument panels.

Use

General Guidelines for Use

Recommendations for optimal engine life, performance, and economy.

Engine Oil

Specifications for engine oil capacity and type for different models.

First Commissioning

Procedures for initial engine setup, including filling with oil.

Filling Gearbox with Oil

Instructions for filling the gearbox with the correct type and amount of oil.

Filling the Cooling System

Steps for filling and bleeding the engine's cooling system.

Water Heater

Specific bleeding instructions for systems with water heaters above the engine.

Fuel

Guidelines for fuel quality, filling, and bleeding the fuel system.

Other Preparations

Checks before starting the engine, like battery and cable connections.

Running-in

Procedures for the first 50 operating hours to ensure engine longevity.

Starting

Detailed steps and safety warnings for starting the engine.

Checks Before Starting

Essential checks to perform before attempting to start the engine.

Preparation Starting

Checking control lever positions before engine startup.

Cruising

Information on monitoring engine operation during cruising.

Tachometer

How to read and interpret the tachometer for engine RPM.

Voltmeter

Understanding the voltmeter readings for battery voltage.

Warning Lights

Explanation of warning lights and associated alarms during operation.

Stopping

Procedures for safely shutting down the engine.

Electrical Shutdown

Steps for turning off the engine using the ignition switch.

Mechanical Shutdown

Methods for stopping the engine directly on the pump or via sea cock.

Routine Maintenance

Maintenance Schedule

Overview of maintenance tasks based on operating hours and time intervals.

Checking Engine Oil Level

Daily procedure for checking engine oil level using the dipstick.

Checking Coolant Level

Procedure for checking coolant level when the engine is cold.

Topping Up Coolant

Instructions for adding coolant and bleeding the system.

Checking and Cleaning the Raw Water Strainer

Daily checks and cleaning procedures for the raw water strainer.

Draining Water from Fuel Filter

Procedure for draining water from the fuel filter and water separator.

Bleeding

Steps to bleed air from the fuel system after draining.

Starting the Engine

Procedure for starting the engine after fuel system bleeding.

Engine Oil Change

Steps for changing engine oil and filter every 100 operating hours.

Battery, Cables and Connections

Maintenance of battery terminals, cables, and specific gravity checks.

Gearbox Oil Level Check

Procedure for checking oil levels in ZF-Hurth and Technodrive gearboxes.

Changing the Gearbox Oil

Steps for draining and refilling gearbox oil.

Checking Valve Clearance

Procedure for checking and adjusting engine valve clearance.

Fuel Filter Replacement

Instructions for replacing the fuel filter unit.

Checking the V-belt

Inspection, tension check, and adjustment of the V-belt.

Flexible Engine Mounts, Hose Connections and Fasteners

Checks for engine mounts, hose connections, and general fasteners.

Raw Water Pump Inspection

Inspection and replacement procedures for the raw water pump impeller.

Coolant Replacement

Procedure for draining and replacing engine coolant.

Cleaning the Heat Exchanger

Steps to remove, clean, and reassemble the heat exchanger.

Checking Engine Speed

Procedure for checking maximum engine speed and identifying overload.

Adjusting Engine Idling Speed

How to adjust the engine's idling speed using the fuel pump screw.

Winter Lay-up

Fuel System

Preparing the fuel system for winter storage by draining water and filling.

Running with Protective Fuel Mixture

Procedure for running the engine with a fuel/oil mixture for storage.

Winter Storage Procedure

Steps for preparing the engine for long-term winter storage.

Lubrication System

Changing engine oil and filter with protective oil for storage.

Raw Water Cooling System

Preparing the raw water cooling system with antifreeze for winter.

Fresh Water Cooling System

Filling the fresh water cooling system with antifreeze for winter.

Electrical System

Disconnecting battery cables for winter storage.

Charging the Batteries

Recommendation for regularly charging batteries during winter storage.

Recommissioning After Winter Storage

Steps to prepare the engine after winter storage before use.

Troubleshooting

Fault Finding Table

Guides for diagnosing and resolving common engine faults and issues.

Technical Data

General

Overview of general model specifications like make, type, and cylinders.

Engine Specifications

Detailed engine specs including displacement, speed, and valve clearances.

Oil Lubrication System

Specifications for engine oil capacity, filter, and temperature.

Cooling System

Details on intercooler/keel cooler capacity and thermostat specifications.

Exhaust System

Specifications for exhaust diameter and back pressure.

Electrical System

Voltage, alternator output, battery capacity, and protection details.

V-belt

Model code for the V-belt.

Gearbox

Gear ratios for ZF Hurth and Technodrive gearboxes.

Torque Wrench Settings

Table listing torque values for various screw connections on the engine.

Operating Media

Engine Lubricating Oil

Recommendations for engine oil quality, viscosity, and brands.

Gearbox Lubricating Oil

Specifications for gearbox oil type and quantity for ZF Hurth and Technodrive.

Fuel Quality Grade

Guidelines for approved diesel fuel specifications and sulfur content.

Winter-Grade Fuel

Information on using winter-grade fuel to prevent waxing at low temperatures.

Coolant Fluid

Preparation and monitoring of coolant, including antifreeze concentration.

Water Quality for Coolant Preparation

Water quality standards for mixing with coolant or antifreeze.

Wiring Diagram

Engine Panel Model '20', '21', '22'

Wiring diagram for engines with specific panel models, showing connections.

Options, Panel Model '10'

Wiring diagram for engines with panel model '10', including optional connections.

Overall Dimensions

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